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Valor 719 Installer's Manual

Inset live fuel effect gas fire
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Download this manual See also: Owner's Manual
5109946/02
INSTALLER GUIDE
Model 719
(GC No. 32-032-53)
INSET LIVE FUEL EFFECT GAS FIRE
INCORPORATING THE
VALOR
CONTROL
with
Ultimate
or
Colourway
Firefront
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required, our
Valor Technical Helpline will be pleased to help.
Telephone 08706 061 065 (National call rates apply in the United Kingdom)
In the Republic of Ireland call 0044 08706 061 065
owner
INSTALLER: Please leave this guide with the
© Valor Heating

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Summary of Contents for Valor 719

  • Page 1 We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However, if further information is required, our Valor Technical Helpline will be pleased to help. Telephone 08706 061 065 (National call rates apply in the United Kingdom)
  • Page 2 BS EN ISO 9001 quality system accepted by the British Standards Institute. The Highest Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety, quality and performance. Careful Installation Valor is a CORGI registered company.
  • Page 3 INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. PACK CONTENTS 5. FIREPLACE CHECK 6. IGNITION CHECK 7. GAS SUPPLY CONNECTION 8. PREPARING APPLIANCE FOR INSTALLATION 9. CONVECTION BOX INSTALLATION 9.1 Method 1- Front Fixing to Fireplace Surround 9.2 Method 2 - Cable Retention 9.3 Floor Sealing (All installations) 10.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling The lifting weight of this appliance with the surround removed is 8.4 kg. One person should be sufficient to lift the fire. If for any reason this weight is considered too heavy then obtain assistance.

  • Page 5: Appliance Data

    INSTALLER GUIDE 2. APPLIANCE DATA This product uses fuel effect pieces and a burner compartment rear wall containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause irritation to eyes, skin and respiratory tract. Consequently, it is important to take care when handling these articles to ensure that the release of dust is kept to a minimum.

  • Page 6: General Installation Requirements

    INSTALLER GUIDE 3. GENERAL INSTALLATION REQUIREMENTS The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
  • Page 7 INSTALLER GUIDE Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice. In the United Kingdom, as supplied, this appliance can be installed in the following situations: - 3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any obstruction, and with any damper or restrictor plate in the chimney removed or secured, and having a minimum effective flue height of 3m (10ft).
  • Page 8 INSTALLER GUIDE must be not less than the dimension shown in figure 3. The current versions of BS1289 and BS EN 1806 recommend that there should be an air space or insulation between the flue blocks and the plaster because heat transfer may cause cracking on directly plastered flues.
  • Page 9 INSTALLER GUIDE 3.3.2 The flue must be clear of any obstruction and its base must be clear of debris. 3.3.3 The flue must be completely sealed so that combustion products do not come into contact with combustible materials outside the chimney. 3.3.4 The flue must serve only one fireplace.
  • Page 10 INSTALLER GUIDE 3.11 The minimum height from the top surface of the hearth to the underside of any shelf made from wood or other combustible materials is detailed below. • For a shelf up to 150mm deep: Minimum height = 750mm. •...
  • Page 11 INSTALLER GUIDE 3.16 Propane gas appliances must not be installed in a room, which is built entirely below ground level (See BS 5871 Pt2). 3.17 If the appliance is to be fitted against a wall with combustible cladding, the cladding must be removed from the area covered by the outer surround. The cladding must also not touch the surround.

  • Page 12: Pack Contents

    INSTALLER GUIDE 3.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or termination must be positioned in accordance with BS 5440 Part 1 to ensure that the products of combustion can be safely dispersed into the outside atmosphere. Where the appliance is connected to an unlined brick chimney it is generally unnecessary for the chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter smaller than 170mm.
  • Page 13 INSTALLER GUIDE Length of Self-Adhesive Foam seal Battery Slider knob extension bracket for Colourway Screws for knob extension bracket for Colourway “T” connector including pressure test point Literature Pack Section 2 - Section 3 - Fire front casting contains Firefront surround contains Firefront casting Firefront surround Front cover casting.

  • Page 14: Fireplace Check

    INSTALLER GUIDE 5. FIREPLACE CHECK 5.1 Fireplace check 5.1.1 Fireplace size The fireplace must comply with the requirements described in section 3.2. This may entail removing the fireback and infill material behind the fireback. 5.1.2 Fireplace general condition The fireplace floor should be reasonably flat to ensure that the convector box can be installed without it rocking and so that a good seal can be made at the bottom front of the box.

  • Page 15: Ignition Check

    INSTALLER GUIDE possible, upstairs rooms and loft spaces for signs of escaping smoke indicating a defective flue. If there is not a definite flow warm the flue for a few minutes and repeat the smoke pellet test. If there is still no definite flow the flue may need remedial work – Do not fit the appliance until there is a definite flow through the flue.

  • Page 16: Gas Supply Connection

    INSTALLER GUIDE 7. GAS SUPPLY CONNECTION A nut and olive are provided for an 8mm pipe inlet connection to the ‘T’ connector at the bottom front of the appliance. The ‘T’ connector can be rotated to allow a connection from any direction. The ‘T’ connector includes a valve for isolating the gas supply and a pressure test point.The ‘T’...

  • Page 17: Preparing Appliance For Installation

    INSTALLER GUIDE 8. PREPARING APPLIANCE FOR INSTALLATION 8.1 Appliance Preparation 1. Remove any transit tape and packing and inspect for any evidence of mishandling which might affect the performance. Each unit is flame tested before it leaves the factory and as a result there may be slight discolouration around the burner ports.
  • Page 18 INSTALLER GUIDE 6. For concealed connection only: Pierce a hole in the seal at the back of the convection box. See figure 13. The seal must envelop the pipe. If the hole is larger than the pipe, seal it with tape. Do not pierce the seal unless the supply pipe is to pass through it.

  • Page 19: Convection Box Installation

    INSTALLER GUIDE 8.2 The Flue Restrictor This appliance is supplied with a flue restrictor for use where the flue draught is excessive. The restrictor must not be fitted where a precast flue or a 125mm flue liner is used. For flue liners greater than 125mm and all other installations the restrictor should be fitted.

  • Page 20: Method 2 - Cable Retention

    INSTALLER GUIDE 9.2 Method 2 - Cable Retention 1. Make sure that the relevant areas at the fireplace back are sound enough to take the eyebolts. If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement. 2.
  • Page 21 INSTALLER GUIDE bottom front sides of the convection box. See figure 21. 7. Place the convection box fully back into the fireplace opening so that it is sealed against the fireplace front surround. 8. Fit a cable retainer over the bottom end of each cable.

  • Page 22: Floor Sealing (All Installations)

    INSTALLER GUIDE Floor Sealing (All installations) Using the floor sealing tape supplied, seal the bottom of the convector box to the fireplace and hearth floor. Run the tape over the centre bracket (See figure 24). 10. BURNER & SUPPLY PIPE INSTALLATION IMPORTANT Before continuing with the installation of this gas fire the aeration setting on the burner must be checked.

  • Page 23: Fitting The Front Surround

    INSTALLER GUIDE You should feel some resistance when the slide button reaches the maximum burner flame position. Sliding further upwards until the knob comes to a stop should then turn the burner and pilot off. When the above checks have been completed close the isolating valve on the inlet ‘T’...

  • Page 24: Ceramic Coals Installation

    INSTALLER GUIDE 12. CERAMIC COALS INSTALLATION 1. Place the rear base coal in the firebox. It should rest on the ledges at the rear sides of the burner unit. When located gently move the rear base coal so that it is as far forward as possible.
  • Page 25 INSTALLER GUIDE 4. Place a type “B” coal between the front and rear base coals as shown in figure 31. The letter “B” should be upright. 5. Place a type “A” coal between the front and rear base coals with the letter “A”...

  • Page 26: Full Operating Checks

    INSTALLER GUIDE 13. FIREFRONT CASTING INSTALLATION 1. Locate the two screw heads through the keyhole slots at the inner sides of the surround. If the screw heads do not project enough or project too far, the screws can be adjusted. Lower the casting so that it rests on the hearth.

  • Page 27: Spillage & Flame Supervision Checks

    INSTALLER GUIDE investigate the pilot unit. 14.1.2 Operating the burner. 1. Gradually slide the button up to increase the burner setting. The burner should be at its maximum setting at the high heat position shown in figure 36. You should feel a check to the button movement at this position.

  • Page 28: Flame Supervision & Spillage Monitoring System

    INSTALLER GUIDE the fireplace surround. If the sealing is satisfactory but the appliance is installed with the flue restrictor (see section 8.2) remove the restrictor, reseal the appliance and retest. If smoke is still not drawn into the appliance disconnect the appliance and seek expert advice.

  • Page 29: Final Review

    INSTALLER GUIDE 16. FINAL REVIEW 1. Visually inspect the appliance. Clean off any marks incurred during installation. 2. Advise the customer how to operate the fire. 3. Explain to the customer that the appliance has a flame failure and spillage monitoring system.

  • Page 30: Servicing & Parts Replacement

    INSTALLER GUIDE 17. SERVICING & PARTS REPLACEMENT Always turn off the gas supply before commencing any servicing (The appliance inlet “T” connector incorporates an isolating valve). It is recommended that, at least once a year, the appliance is disconnected and the fireplace opening checked and cleared of any debris.

  • Page 31: To Remove The Ignition Microswitch

    INSTALLER GUIDE 17.2 To Remove the Ignition Microswitch See figures 39 & 40 The ignition microswitch is stamped V4NT9C4YC 1. Remove the bottom front cover and the front cover casting. 2. Detach the microswitch cover by removing one screw and pulling clear of the location lug.

  • Page 32: To Remove The Fire Front Surround

    INSTALLER GUIDE 5. Replace in the reverse order. When refitting the leads to the interrupter block, make sure that they are secured firmly to give a good electrical contact. 17.4 To Remove the Fire Front Surround 1. Remove the bottom front cover and the fire front casting.

  • Page 33: To Remove The Electronic Ignition Generator

    INSTALLER GUIDE –See figure 45. 5. Replace in the reverse order. 17.7 To Remove the Electronic Ignition Generator 1. Remove the burner unit - See section 17.6 2. Remove the battery. 3. Remove the spark lead and microswitch leadsremembering to make note of their positions.

  • Page 34: To Remove The Pilot Unit

    INSTALLER GUIDE interrupter block to give a good electrical contact. 17.9 To Remove the Pilot Unit 1. Remove the burner unit - See section 17.6. 2. Detach the pilot pipe from the pilot unit. 3. Detach the thermocouple from the interrupter block by unscrewing the thermocouple nut.

  • Page 35: To Remove The Gas Flow Rate Controller

    INSTALLER GUIDE 7. Loosen the hexagonal locknut securing the elbow to the tap. Remove the elbow by rotating it. 8. If fitting a new tap, remove the hexagonal nut at the mounting bracket end of the old tap and fit to the replacement tap.

  • Page 36: To Replace The Burner

    INSTALLER GUIDE the microswitch. 7. Remove the hexagonal bolt securing the control pivot bracket to the controller at the rear. 8. Detach the control pivot bracket. 9. Remove the hexagonal nut securing the controller to the front mounting bracket and remove the flow rate controller.
  • Page 37 INSTALLER GUIDE Page 37...

  • Page 38: Short List Of Spares

    INSTALLER GUIDE 18. SHORT LIST OF SPARES Page 38...
  • Page 39 INSTALLER GUIDE DESCRIPTION MAKER’S PART NO. Shut-off tap 0540899 Gas flow rate controller 0540919 Thermocouple interrupter block 5108851 Ignition microswitch 0540959 Gas shut-off microswitch 0540969 Pilot unit - For Natural Gas Appliances 3002988 Pilot injector - For Propane Gas Appliances 5108552 Injector Stereomatic Cat 82 - 074 - For Natural Gas 5108136...

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