Ametek UPLC CU44-VER04 Applications Manual

Universal power-line carrier
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UPLC
Universal Power-Line Carrier
Application Manual
CU44-VER04
AMETEK Power Instruments
4050 N.W. 121st Avenue
Coral Springs, FL 33065
1–800–785–7274
+1-954-344-9822
www.pulsartech.com
May 2012
THE BRIGHT STAR IN UTILITY COMMUNICATIONS

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Summary of Contents for Ametek UPLC CU44-VER04

  • Page 1 UPLC ™ Universal Power-Line Carrier Application Manual CU44-VER04 AMETEK Power Instruments 4050 N.W. 121st Avenue Coral Springs, FL 33065 1–800–785–7274 +1-954-344-9822 www.pulsartech.com May 2012 THE BRIGHT STAR IN UTILITY COMMUNICATIONS...
  • Page 3 Ordering Information UPLC™ Product Description Applications Application Manual Test Equipment Main Installation/Configuration Procedure Chapters Maintenance Optional Testing Facilities Protocols Detailed Tables of Content for main topics, figures & tables, can be found on pages vi – xii.
  • Page 4 Important Change Notification This document supercedes the previous version of the UPLC™ Application Manual. The following list shows the most recent publication date for the new information. A publication date in bold type indicates changes to that information since the previous publication. Note that only significant changes, i.e., those changes which affect the technical use and understanding of the document and the UPLC™...
  • Page 5 AMETEK does not assume liability arising out of the application or use of any product or cir- cuit described herein. AMETEK reserves the right to make changes to any products herein to improve reliability, function or design.
  • Page 6 Any damage due to improperly packed items will be charged to the customer, even when under warranty. Ametek also makes available interchangeable parts to customers who are equipped to do repair work. When ordering parts (components, modules, etc.), always give the complete Ametek style number(s).
  • Page 7: Product Description

    UPLC™ Application Manual Overview of this Document Chapter 1 – Ordering Information Chapter 2 – Product Description Chapter 3 – Applications Chapter 4 – Test Equipment Chapter 5 – Installation/Configuration Procedure Chapter 6 – Maintenance Chapter 7 – Optional Testing Facilities Contents of Carrier Set Power Supply (Main) Power Supply (Redundant) Optional...
  • Page 8: Table Of Contents

    Contents – Main Topic Page No. Ordering Information ............1–1 Standard Nomenclature .
  • Page 9 UPLC™ Application Manual Topic Page No. Examples ............3–22 Protective Relay Applications Using ON/OFF Carriers .
  • Page 10 Topic Page No. Available Alarms ...........7–2 System Configuration .
  • Page 11 UPLC™ Application Manual Topic Page No. Troubleshooting ............7–9 FSK Trip Test Facilities General Description .
  • Page 12 Contents – Figures Figure No. Page No. 2–1 Front Panel (with DB9 & USB) ........2–2 2–2 Chassis .
  • Page 13 UPLC™ Application Manual Figure No. Page No. 3–24 Hybrid Connections – Four Transmitters (Equal Losses).Two Dual-Channel Uni-Directional Channels 3–23 3–25 Hybrid Connections – (Equal Performances) ......3–24 3–26a Basic Elements for directional-comparison blocking systems .
  • Page 14 Contents – Tables Table No. Page No. 1–1 UPLC™ Catalog Numbers ..........1–2 2–1 Channel Type: On-Off, function: Directional or Phase Comparison Relaying with Stop Priority .
  • Page 15: Ordering Information

    Ethernet Ports: 10/100 Base T / Redundant 10/100 Base T (with RJ-45 Connector) Protocols / PC Interface (Front Port): No Protocol / RS-232 Front Port Testing Facilities: Single Transceiver Power Amp Features: Standard Power Amp Backplate Option: Standard Copyright © AMETEK...
  • Page 16: Uplc™ Catalog Numbers

    UPLC™ Application Manual 10 11 Table 1–1. UPLC™ Catalog Numbers. Typical Catalog Number Configuration Single Transceiver Unit (3RU) Single Transceiver Unit (3RU) w/Dual Power Amplifier Single Receiver Unit (3RU) Dual Transceiver Unit (4RU) w/Dual Power Amplifier Dual Receiver Unit (4RU) DC/DC Converter Power Supply 48/60 Vdc 110/125/250 Vdc...
  • Page 17: Standard Nomenclature

    Chapter 2. Product Description Standard Nomenclature The standard nomenclature for AMETEK carrier protection equipment is as follows: Cabinet – contains fixed-racks, swing-racks, or open racks Rack – contains one or more chassis (e.g., the UPLC™) Chassis – contains several printed circuit boards, called modules (e.g., Transmitter or Receiver) Module –...
  • Page 18 UPLC™ Application Manual Page 2–2...
  • Page 19 Chapter 2. Product Description May 2012 Page 2–3...
  • Page 20 UPLC™ Application Manual Page 2–4...
  • Page 21: Functional Description

    Chapter 2. Product Description 2.4 UPLC™ Functional Description. the web pages that are served up when connected to The UPLC™ has a transmitter section and a receiv- er section on the transceiver board. If the unit is a personal computer (pc). The web pages allow you purchased as a receive-only system, then only the to set up user accounts, set the UPLC™, and down- receiver logic and associated information applies.
  • Page 22: Keying Logic

    UPLC™ Application Manual that includes a plug for a handset and a call button Network protocols will also be available in the to initiate the call. An audible alarm is also on the future to allow device-to-device communications. front panel display board. These include but may not be limited to DNP3.0 and IEC61850.
  • Page 23: Directional Or Phase Comparison Relaying With Start Priority

    Chapter 2. Product Description Table 2–2. Channel Type: On-Off, function: Directional or Phase Comparison Relaying with Start Priority. START STOP LL KEY TRANS. OUTPUT CONDITION FOR THIS KEYING INPUT STATE Not Activated Not Activated Not Activated Transmitter off Not Activated Not Activated Activated Send Low Output Power...
  • Page 24: Channel: Fsk, Function: 2 Frequency Directional Comparison Relaying

    UPLC™ Application Manual Table 2–4. Channel: FSK, function: 2 Frequency Directional Comparison Relaying. TRIP or UB Key PWR OFF TRANS. OUTPUT CONDITION FOR THIS KEYING INPUT STATE Not Activated Not Activated Not Activated Send HF at Low Level Output Not Activated Not Activated Activated Send HF at High Level Output...
  • Page 25: Channel: Fsk, Function: 2 Frequency Phase Comparison Relaying

    Chapter 2. Product Description Relay Systems that use the older-style electro- If the DTT/POTT or the Unblocking-2 F selection mechanical relays such as ABB/Westinghouse’s is set for the function, then Table 2–4 will apply. KA-4/KD-10 series of relays that have one lead that When the FSK channel is used for both a DTT and serves the function of both start and stop.
  • Page 26: A Channel: Fsk, Function: 4 Frequency Directional Comparison Relaying

    UPLC™ Application Manual Table 2–8a. Channel: FSK, Function: 4 Frequency Directional Comparison Relaying. DTT KEY LR KEY PWR OFF POWER TRANS. OUTPUT CONDITION FOR THIS BOOST/52B KEYING INPUT STATE Not Activated Not Activated Not Activated Not Activated Send F3 at Low Level Output Not Activated Not Activated Not Activated...
  • Page 27: Fsk Receiver Logic

    Chapter 2. Product Description 2.4.2 FSK Receiver Logic 2-Frequency Directional Comparison Logic Figure 2–5 illustrates this logic. The logic can be delayed by 1 to 100 ms if desired, with a setting of configured for a typical Direct Transfer Trip or 0 ms disabling this delay.
  • Page 28 UPLC™ Application Manual Timers The normal setting is 150ms in the Unblock system and disabled for all other applications. This is what Following are explanations of all the timers avail- differentiates the Unblock system from the POTT. able on the UPLC™. Those not available on certain functions are so noted.
  • Page 29: Jumpers

    Chapter 2. Product Description 2.5 Jumpers An explanation of jumper positions is provided here. However, for more detailed information such as loca- tion, please refer to the UPLC™ Installation Guide that you received with the unit. 2.5.1 Backplane (Rear Panel) JMP 1/4 –...
  • Page 30: Power Supply Module

    UPLC™ Application Manual 2.5.3 Power Supply Module JMP1/JMP2 – NO/NC - Selects the contact position when the relay coil is de-energized. This relay coil is fail-safe and normally energized when the power supply is functional. Therefore set the contact to NO if you want the contact to open for alarm or NC if you want the contact to close for alarm.
  • Page 31 Chapter 2. Product Description Jumper Settings Worksheet Module Jumper Setting JMP1/4 ___50Ω ___75Ω Backplane JMP3/5 ___2-wire ___4-wire JMP2/6/7 ___1-PA ___2-PA INPUT 1 ___15V ___48V ___125V ___250V I/O Module INPUT 2 ___15V ___48V ___125V ___250V INPUT 3 ___15V ___48V ___125V ___250V INPUT 4 ___15V ___48V...
  • Page 32: Backplane Jumpers

    UPLC™ Application Manual Table 2–9 Backplane Jumpers. Function Selection Label Coax Settings 2 wire/4 wire JMP3/JMP5 Single or Dual Power Amps 1 PA/2 PA JMP2/JMP6 Coax Impedance 50Ω/75Ω JMP1/JMP4 Table 2–10 Power Supply Module Jumpers. Function Selection Label Power ON/OFF Selection PWR ON/PWR OFF JMP3 Alarm...
  • Page 33: Input/Output Connections

    Chapter 2. Product Description 2.6 Input/Output Connections All inputs and outputs are non-polarity sensitive, except for the Power Supply Auxiliary output & exter- nal CLI outputs. Table 2–12 Terminal Block Input Connections. Inputs Terminal Block Main Power Supply Input TB1-1 & 2 Redundant Power Supply Input TB2-1 &...
  • Page 34: Specifications

    UPLC™ Application Manual 2.7 Specifications Table 2–14. Minimum Frequency Spacing. ON/OFF Applications Wide Band Directional Comparison Relaying 4000 Hz Narrow Band Directional Comparison Relaying 2000 Hz Extreme Wide Band Phase Comparison Relaying 4000 Hz FSK Applications Narrow Band: Directional Comparison or DTT 1 way 500 Hz Narrow Band...
  • Page 35: Environmental Specifications

    Chapter 2. Product Description Table 2–16. Environmental Specifications. Ambient Temperature, range of air –30 C to +70 C (ANSI C37.90) Relative Humidity Up to 95% (non-condensing) at 40 C (for 96 hrs cumulative) (ANSI C93.5) Altitude Up to 1500 m (without de-rating), 6000 m with de-rating Surge Withstand Capability Per ANSI C37.90.1 1 Minute withstand...
  • Page 36: System Frequencies

    UPLC™ Application Manual Table 2–19. 4F System Frequencies. Shift from 600 Hz BW 1,200 Hz BW Center Freq. +/- 250 Shift +/- 500 Shift Non-keyed +83 Hz +166 Hz Command A +249 Hz +498 Hz Command B -83 Hz -166 Hz Command A &...
  • Page 37 Chapter 2. Product Description Power Supply TB 1-1 DC Input TB 1-2 Status To ALL Modules Redundant Power Amplifier TB 1-5 (Optional ) Loss of DC UPLC Block Diagram Alarm TB 1-6 PS Aux . (Optional ) Status TB 1-3 Transceiver Board TB 1-4 Power Amplifier...
  • Page 38 UPLC™ Application Manual All timers in ms unless stated otherwise GBT Override Trip Hold Timer Timer * Timers in Receiver Code CB 1 LR Trip Noise = 1 Guard before Trip 1000 Timer Low Level = 0 Pre -Trip TImer N =0 to 100 1 ms increments LR Trip...
  • Page 39 Chapter 2. Product Description All timers in ms unless stated otherwise GBT Override Trip Hold Timer Timer * Timers in Reciver Code LR Trip Noise = 1 Guard before Trip 1000 Timer Low Level = 0 Pre-Trip TImer 0 .5 N=0 to 100 1 ms increments LR Trip...
  • Page 40 UPLC™ Application Manual Noise Timers in Receiver Code Trip A SOE All timers in ms unless stated otherwise 100 us Noise = 1 Trip Hold Timer GBT Override Timer CB TRIP A Trip A Guard before Trip 1000 Timer Pre -Trip TImer Low Level = 0 N =0 to 100 1 ms increments...
  • Page 41: Protective Relay Applications Using Frequency Shift Carriers

    0-500 Block lines. Separate channels Frequency are required between each To RR or terminal and the remote Unblock (Trip) (0=disabled) Frequency terminal(s). A sample schematic is shown in Figure 3–2. Figure 3–1. Simplified Unblock Receiver Logic. Copyright © AMETEK...
  • Page 42 UPLC™ Application Manual Page 3–2...
  • Page 43 Chapter 3. Applications May 2012 Page 3–3...
  • Page 44 UPLC™ Application Manual Page 3–4...
  • Page 45: Permissive Overreaching Transfer Trip Systems

    Chapter 3. Applications You may conserve frequency spectrum by using a 3.1.3 Permissive and Non- narrow band frequency shift carrier, but at the Permissive Underreaching expense of channel speed. Transfer Trip Systems Another consideration is an open breaker situa- For overreaching systems, the directional phase tion.
  • Page 46: Operation Of The Directional Comparison Unblocking Scheme

    UPLC™ Application Manual Table 3–1. Operation of the Directional Comparison Unblocking Scheme. SCHEME FOR EXTERNAL AND INTERNAL FAULTS Type of Fault Events at Station G Events at Station H External (F E ) P 1 operates. P 2 does not see fault. f 1 channel shifts to unblock.
  • Page 47: Dual Phase Comparison Unblocking Systems

    Chapter 3. Applications Operation of the underreaching Breaker 1 Trip Fault Detectors (P 1 ) Breaker 1 Permissive Fault Detectors (FD 1 ) transfer trip scheme shown in Figure 3–5 is described in Table 3–2 for external and internal faults. Protected Line Because the trip fault detectors (P) do not operate for external faults,...
  • Page 48: Basic Operation Of The Dual Phase Comparison Pilot Relaying System

    UPLC™ Application Manual up with the received trip negative output to provide an AND-2 out- put. If an arming signal is received (FD 2 and/or 21P) and either AND- 1 or AND-2 output exists for 4ms, an input to the trip flip flop initi- ates breaker tripping.
  • Page 49: Segregated Phase Comparison System

    Chapter 3. Applications 3.1.5 Segregated Phase Comparison System The Segregated Phase Comparison system has The two-subsystem package is suitable for all been developed to improve pilot relay protection, applications except single-pole tripping, where the particularly for the long EHV series capacitor- three-subsystem package must be applied.
  • Page 50: Basic Segregated Phase Comparison Systems

    UPLC™ Application Manual Protected Line Station H Station G Squaring Amplifiers Channel Facilities Logic Square Waves Logic Square Waves Remote Square Waves Remote Square Waves Local Delay Timers a) Three-Subsystem (1 a 1 b 1 c ) System Protected Line Station H Station G Squaring Amplifiers...
  • Page 51: Direct Transfer-Trip Systems

    Chapter 3. Applications systems when it does occur. Outfeed can occur in The segregated Phase Comparison scheme incor- any of the following cases: porates a high degree of security. Its design is based on extensive field experience and the model •...
  • Page 52: Basic Operation Of The Segregated Phase Comparison System

    UPLC™ Application Manual Arming Input-Current Detector (CD) Channel Security Checks Remote Square Waves Comparison Trip from Channel Local Positive Square Negative Waves Note: X = 3 Milliseconds for the Phase Subsystems 4 Milliseconds for Ground Figure 3–8. Basic Operation of the Segregated Phase Comparison System. Outfeed for an Internal Fault (See Text) Fault Local...
  • Page 53: Transformer Protection

    Chapter 3. Applications 3.2.1 Transformer Protection A typical transformer protection scheme is illustrated in Figure 3–13. A direct trip channel is keyed Local Positive to the trip state when the trans- Local Negative former protective relays operate. Local Positive The received trip signal will then Keying Local Negative Square...
  • Page 54 UPLC™ Application Manual Page 3–14...
  • Page 55: Shunt Reactor Protection

    Chapter 3. Applications 3.2.2 Shunt Reactor Protection Shunt reactors are frequently used on HV and EHV lines. These line reactors are connected on Shunt Reactor the line side of the circuit breakers (see Protection 87.50/51.63, etc. Figure 3–12). A remote trip channel is thus required for a fault in the shunt reactor.
  • Page 56: Special Considerations

    UPLC™ Application Manual TB6–1 TB4–1 TB6–1 TB6–3 Channel 1 DTT TB4–1 Channel 1 DTT Loss of Channel 1 Channel 1 DTT Loss of Channel 1 TB6–2 TB6–2 TB4–6 TB6–4 TB4–6 TB4–1 TB4–1 TB6–3 TB6–1 TB6–1 Loss of Channel 2 Loss of Channel 2 Channel 2 DTT Channel 2 DTT Channel 2 DTT...
  • Page 57: Transfer Trip: Overreaching, Underreaching Or Direct (2-Frequency)

    Chapter 3. Applications transmitted power is normally 1 W, boosted to goes positive, and is keyed to a “Trip-Negative” 10 W for the “Unblock” operation. frequency when the relay square wave is at zero. The Trip Positive frequency is frequency-shifted The Directional Comparison Unblocking system below f C ;...
  • Page 58: Hybrid Applications

    UPLC™ Application Manual High/low-pass and band-pass networks may also be used, in some applications, to isolate carrier equipment from each other. Several typical appli- cations of hybrids are shown in the following dia- grams, Figures 3–21 through 3–25. A summary of some of the more important application rules are DTT Trip Unblock Trip...
  • Page 59 Chapter 3. Applications May 2012 Page 3–19...
  • Page 60 UPLC™ Application Manual Page 3–20...
  • Page 61: Three Terminal Line Application

    Chapter 3. Applications Transmitter Transmitter Receiver Transmitter Receiver Receiver Receiver Receiver Receiver Figure 3–20. Three terminal line application. S or X To Line To Line X Hybrid Hybrid Tuner Tuner Figure 3–21. Hybrid Connections – Two Figure 3–22. Hybrid Connections – Single Bi- Transmitters.
  • Page 62: Examples

    UPLC™ Application Manual This would apply to systems that use dual chan- unblocking system Fig. 3–22 can be applied. A nels such as Direct Transfer Trip (DTT) or skewed hybrid may be used in place of the reac- Segregated Phase Comparison. tive hybrid (X hybrid).
  • Page 63: Hybrid Connections – Dual Bi-Directional Channel

    Chapter 3. Applications R Hybrid S or X To Line Hybrid Tuner Figure 3–23. Hybrid Connections – Dual Bi-Directional Channel. R Hybrid To Line X Hybrid Tuner R Hybrid Figure 3–24. Hybrid Connections – Four Transmitters (Equal Losses). Two Dual-Channel Uni-Directional Channels. May 2012 Page 3–23...
  • Page 64: Hybrid Connections – (Equal Performances)

    UPLC™ Application Manual T1/R1 ON-OFF R Hybrid WIDE BAND S or X To Line Tuner Hybrid R Hybrid WIDE BAND NARROW BAND NARROW R Hybrid BAND NARROW BAND NARROW BAND Figure 3–25. Hybrid Connections – (Equal Performances). Page 3–24...
  • Page 65: Protective Relay Applications Using On/Off Carriers

    Chapter 3. Applications Protective Relay Applications Using ON/OFF Carriers The UPLC™ carrier set is particularly suitable for faults that might short and interrupt the channel the following types of protective relay systems: are not a problem. Over tripping will occur, how- ever, if the channel fails or is not established for •...
  • Page 66: A Basic Elements For Directional-Comparison Blocking Systems

    UPLC™ Application Manual Breaker 1 Channel Breaker 1 Trip Start Fault Detectors (S 1 ) Fault Detector (P 1 ) Protected Line Power Line Carrier Channel Breaker 2 Trip Fault Detector (P 2 ) Breaker 2 Channel Start Fault Detectors (S 2 ) Figure 3–26a –...
  • Page 67 Chapter 3. Applications May 2012 Page 3–27...
  • Page 68 UPLC™ Application Manual Page 3–28...
  • Page 69 Chapter 3. Applications May 2012 Page 3–29...
  • Page 70 UPLC™ Application Manual Page 3–30...
  • Page 71 Chapter 3. Applications May 2012 Page 3–31...
  • Page 72 UPLC™ Application Manual Page 3–32...
  • Page 73: Single Phase-Comparison Blocking, Current Only

    Chapter 3. Applications Table 3–4. Directional Comparison Schemes for External and Internal Faults. SCHEME FOR EXTERNAL AND INTERNAL FAULTS Type of Fault Events at Station G Events at Station H External (F E ) P 1 operates; S 1 does not see S 2 operates to key transmitter.
  • Page 74: Single-Phase, Distance-Supervised Comparison Blocking

    UPLC™ Application Manual miles long, the FD pickup is set at 125 percent of FD . For lines longer F I & F E than 100 miles, the FD pickup is Protected Line set at 200 percent of FD . On a three-terminal line, FD is set at 250% of FD...
  • Page 75: Single Phase-Comparison Blocking, Distance-Supervised Operation

    Chapter 3. Applications reset when an external fault is followed by a maximum load current flowing through the line. The UPLC™ operates in the same man- ner as when used with the current-only scheme, except for the fault detection and arm- ing techniques.
  • Page 76: Special Application Consideration

    UPLC™ Application Manual Special Application Considerations Because the UPLC™ is “ON/OFF” modulated, If you are applying the carrier set with other trans- only one frequency (f C ) is required for line protec- mitters, coupled through the same tuning equip- ment, you must apply a hybrid or a series LC unit to tion.
  • Page 77: Recommended Test Equipment

    DAMAGED BY THE DISCHARGE OF STATIC ELECTRICITY. YOU SHOULD ALWAYS OBSERVE ELECTRO- STATIC DISCHARGE PRECAUTIONS WHEN HANDLING MODULES OR INDIVIDUAL COMPONENTS. FAIL- URE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN COMPONENT DAMAGE. Indicates “or equivalent” of the recommended equipment item. Except for Power Amp and Power Supply modules. Copyright © AMETEK...
  • Page 78 UPLC™ Application Manual USER NOTES Page 4–2...
  • Page 79: General File Format

    <tx_only>0</tx_only> of the eXtensible Markup Language (XML Files), <rx_only>0</rx_only> prior to attempting any changes to the data in the </genset> file. Be careful not to change any file formatting or <logset> the file will not load properly. Copyright © AMETEK...
  • Page 80: Configuration File Modification

    UPLC™ Application Manual <prog4_active>0</prog4_active> <voice>1</voice> <prog4_action>0</prog4_action> <ptt_delay1>2</ptt_delay> <prog5_selection>0</prog5_selection> <trip_hold1>0</trip_hold1> <prog5_active>0</prog5_active> <guard_hold1>0</guard_hold1> <prog5_action>0</prog5_action> <ptt_delay2>30</ptt_delay2> <prog6_selection>10</prog6_selection> <trip_hold2>35</trip_hold2> <prog6_active>0</prog6_active> <guard_hold2>40</guard_hold2> <prog6_action>0</prog6_action> <unblock_time1>0</unblock_time1> <prog7_selection>4</prog7_selection> <unblock_delay1>0</unblock_delay1> <prog7_active>0</prog7_active> <ttu0>2</ttu0> <prog7_action>0</prog7_action> <guard_t0>2</guard_t0> <prog8_selection>0</prog8_selection> </logset> <prog8_action>0</prog8_action> <ioset> <prog9_selection>0</prog9_selection> <inputs> <prog9_action>0</prog9_action> <in1_hold>0</in1_hold> <prog10_selection>12</prog10_selection> <in1_selection>1</in1_selection> <prog10_action>0</prog10_action> <in1_active_state>0</in1_active_state> </lloutputs> <in2_hold>0</in2_hold> </ioset> <in2_selection>2</in2_selection>...
  • Page 81: Logic Settings

    Chapter 5. Installation/Configuration Procedures If the Channel is configured for AM Mode, you can choose from the following types: <tx_hi>9.5</tx_hi> 0 – Phase Comparison The tx_hi and tx_low values must be between 1 & 10 W in steps of 0.1 W, with tx_low smaller than 1 –...
  • Page 82: Input/Outputs

    UPLC™ Application Manual Unblock Delay is a number between the range of 0 <in1_hold>1</in1_hold> – 100 ms. Contact Bounce is between 0 to 15. Each unit denotes 0.5 ms. As an example, 8 would be equal to Fade Drop Delay (Valid for AM Mode Only) 4ms.
  • Page 83 Chapter 5. Installation/Configuration Procedures Trip Duty Outputs is a single digit value between 0 7 – Noise & 2 8 – Fade Alarm 9 – TX Shift High 0 – Not Used 10 – TX Shift Low 1 – Guard 11 –...
  • Page 84: Checkback Configuration

    UPLC™ Application Manual 13 B Trip Checkback Configuration 14 B Checkback Trip Module Address 15 – General Failure <address>0</address> Module Address is a number between 0 and 10. 0 being the Master and 1-10 are Remote Modules 0 – Not used Primary Communication Mode 1 –...
  • Page 85 Chapter 5. Installation/Configuration Procedures Interval Type Recovery Period number between the range of 5 – 60 minutes. It specifies the time between Master <int_type>0</int_type> initiated Checkback tests when the UPLC™ is in Interval type is a single digit value. Only 0 or 1 is Recovery Mode.
  • Page 86: Uplc Configuration Report

    UPLC™ Application Manual In addition to the settings file that may be saved as an XML file for modification and uploading, there is a configuration report file that can be saved that records the settings of the UPLC. A typical file looks like this: UPLC Configuration Report Software Revision:...
  • Page 87 Chapter 5. Installation/Configuration Procedures Selection: not used Active State: Application of Voltage 4. Hold: 0.0 ms Selection: not used Active State: Application of Voltage 5. Hold: 0.0 ms Selection: not used Active State: Application of Voltage Line Relay Settings Pre-Trip Delay: 0 ms Trip Hold: 0 ms...
  • Page 88: Applications

    UPLC™ Application Manual Power Supply Alarms Contacts Main Power Supply: Normally Closed Redundant Power Supply: Not Installed Low Level Outputs Selection: Guard De-energized State: Action: Normal Max Load: 1.0A Selection: Trip De-energized State: Action: Normal Max Load: 1.0A Selection: Good Channel De-energized State: Action: Normal...
  • Page 89: Precautions When Selecting Test Equipment

    We recommend that you keep a log book as a vis- METERING TRANSISTOR CIRCUITS ible record of periodic checks, as well as a source CAUSE DAMAGE. for indicating any gradual degradation in a unit’s EXAMPLE: A BASE-TO-COLLECTOR performance. SHORT DURING TRANSISTOR OPERATION CAN DESTROY THE TRANSISTOR. Copyright © AMETEK...
  • Page 90: Inspection

    UPLC™ Application Manual 6.4 Inspection 6.5 Solid-State Maintenance Techniques A program of routine visual inspection should include: Use the following maintenance techniques when servicing solid state equipment. • Condition of cabinet or other housing • Tightness of mounting hardware and fuses 6.5.1 Preliminary Precautions •...
  • Page 91: Trouble-Detection Sequence

    Chapter 6. Maintenance 6.5.2 Trouble-Detection Sequence 6.5.3 Servicing Components Soldered Directly to Terminals 1. Evaluate records of routine alignment. 1. Avoid overheating from soldering by using a 2. Evaluate any symptoms detected audibly or low-wattage soldering iron (60W maximum). visually. 2.
  • Page 92: Servicing Components Mounted Directly On Heat Sinks

    UPLC™ Application Manual 6.5.4 Servicing Components • Make sure that all electrically-powered test equipment is properly grounded. Mounted Directly on Heat Sinks 6.5.6 Transceiver NOVRAM Battery 1. Remove the heat sink and bracket from the A “Battery Failure” event indicates that the chassis by loosening the securing devices.
  • Page 93: On/Off Automatic Checkback General Description

    Although, a sample checkback page and checkback tests and wait until they receive three test results are shown in Figures 7–1 & 7–2 good checkback tests from the "master". At that respectively. time they also resume normal operation. Copyright © AMETEK...
  • Page 94: Automatic Checkback Tests Done Periodically Or At User-Specified Times

    UPLC™ Application Manual 7.1.6 Automatic Checkback Tests 7.1.10 Available alarms done Periodically or at User- • Major & Minor alarms Specified Times • Delayed alarm You can set the "master" to perform automatic • Test in progress checkback tests after the interval you specify has •...
  • Page 95: Checkback Page

    Chapter 7. Optional Testing Facilities Figure 7–1. Checkback Page. Figure 7–2. Checkback Test Results. May 2012 Page 7–3...
  • Page 96: Checkback Configuration

    UPLC™ Application Manual 7.3.2 Checkback Outputs assign terminal addresses on the Checkback set- tings page. Delayed Alarm–(Output set after a system fails to recover from auto recovery before 7.4.1 Setting Descriptions the Carrier Recovery Window expires.) The checkback system can be configured in many Test In Progress–(Output set by the system ways.
  • Page 97: Interval Type

    Chapter 7. Optional Testing Facilities 7.4.5 Interval Type 7.4.7 Retries The interval setting specifies how you want auto- During noisy line conditions, remote messages matic checkback tests to be performed. You have may contain errors that cannot be fixed at the des- two options: Timed and Periodic.
  • Page 98: Low Power Tests

    UPLC™ Application Manual want to disable automatic checkback tests until all 7.4.11 Checkback Period units are in place. When auto tests are disabled at As mentioned earlier, the checkback period is a unit, it does not issue checkback tests unless enabled when the Interval Type is set to "period- manually commanded by you, the user.
  • Page 99: Auto Clock Sync

    Chapter 7. Optional Testing Facilities nuisance alarms. With this window and the 7.5.3 Automatic Periodic Test delayed alarm, you can design a system that only Instead of a timed test, you can set the master alerts you when a true, long-term problem exists. checkback to initiate tests periodically, say, every The valid range for this window is 1 to 24 hours.
  • Page 100: Remote-Intitiated Timed Tests

    UPLC™ Application Manual For example, let's say your remote is set for auto- user time + 10 minutes for remote #1, user time + matic periodic testing, with a period of eight 15 minutes for remote #2, etc. That allows this hours.
  • Page 101: Encoded Carrier Tests

    Chapter 7. Optional Testing Facilities responds by keying the carrier for a predetermined 7.6.4 Communication Retries interval. To increase the communication robustness, the checkback system can make repeated attempts to The unit identifying times are: get a message or signal through to another unit. •...
  • Page 102: Network Troubleshooting

    UPLC™ Application Manual Table 7–2. Network Troubleshooting. ALARMS Master Module Remote Module Probable Situation Major Minor Major Minor clear clear clear clear All OK clear clear clear Weak/noisy line clear clear clear Master or line failed clear clear Remote failed clear clear clear...
  • Page 103 Chapter 7. Optional Testing Facilities May 2012 Page 7–11...
  • Page 104 UPLC™ Application Manual Page 7–12...
  • Page 105: Two Frequency Applications Real Trip Scenario

    Chapter 7. Optional Testing Facilities FSK Trip Test Facilities CAUTION 7.8 General Description • IF THE UNIT IS SET FOR A REAL TRIP, THEN CAUTION SHOULD BE TAKEN TO OPEN THE TRIP CIRCUIT PATH SO AS The optional Trip Test is designed to test FSK NOT TO MISTAKENLY TRIP OUT A BREAKER OR LOCKOUT two-frequency or three-frequency transfer trip RELAY ON A DIRECT TRANSFER TRIP SYSTEM.
  • Page 106: Trip Test Initiation

    UPLC™ Application Manual Refer to the timing diagrams at the end of this chapter. When a trip test is initiated, the local transmitter shuts down for 1.5 seconds. The remote end receiver will see this as a loss of channel. After 1.5 seconds, the local transmitter then keys to the lower trip frequency for 0.5 second.
  • Page 107: Example Of The Trip Test Logic Page For 2-Frequency Fsk

    Chapter 7. Optional Testing Facilities Figure 7–7. Example of The Trip Test Logic Page for 2-Frequency FSK. Figure 7–8. Example Page After a Successful Trip Test. May 2012 Page 7–15...
  • Page 108: Trip Test 2-Frequency Checkback Trip Timing Diagram

    UPLC™ Application Manual LOCAL TRIP TEST SETUP 7 SEC. TRIP TEST PERIOD 7 SEC. START TRIP TEST CYCLE 2 SEC. EXCLUSIVE UNKEY XMTR ALLOW TRANSMIT ALWAYS LOW TRIP 2 UNKEY TRANSMITTER 2 SEC. TRANSMIT TRIP 1 RED LED ALLOW FREQUENCIES TO BE RECEIVED BY TRIP TEST 1 SEC.
  • Page 109: Trip Test 2-Frequency Real Trip Timing Diagram

    Chapter 7. Optional Testing Facilities LOCAL TRIP TEST SETUP 3 SEC. TRIP TEST PERIOD 3 SEC. START TRIP TEST CYCLE 2 SEC. EXCLUSIVE UNKEY XMTR ALLOW TRANSMIT ALWAYS LOW TRIP 2 UNKEY TRANSMITTER 2 SEC. TRANSMIT TRIP 1 2 SEC. RED LED ALLOW FREQUENCIES ALWAYS LOW...
  • Page 110: Trip Test 3-Frequency Checkback Trip Timing Diagram

    UPLC™ Application Manual LOCAL TRIP TEST SETUP 7 SEC. TRIP TEST PERIOD 7 SEC. START TRIP TEST CYCLE 2 SEC. EXCLUSIVE UNKEY XMTR ALLOW TRANSMIT TRIP 2 (HF) 2 SEC. UNKEY TRANSMITTER 2 SEC. 2 SEC. TRANSMIT TRIP 1 (LF) RED LED ALLOW FREQUENCIES TO BE RECEIVED BY TRIP TEST...
  • Page 111: Dnp 3

    2) Next, click Protocol tab. Terminal Emulator Program Settings: Data Bits/Per Word = 8 Stop Bits = 1 Figure 8–1 DNP Page Parity = None (Admin > Protocol > DNP) Flow Control/Handshake = None Copyright © AMETEK...
  • Page 112: Uplc Dnp Attributes Page

    UPLC™ Application Manual 8.1.1.2 Secondary DNP Web Page Settings For the 3 DNP Input Web pages, (Setting Up Data Points) 1) “UPLC Inputs” (Binary) The UPLC™ sends only Binary Inputs and Analog 2) “UPLC Outputs” (Binary) Inputs to an RTU or SCADA master station. There 3) “UPLC Analog”...
  • Page 113: Dnp Binary Inputs (Uplc Inputs)

    Chapter 8. Protocols 8.2 DNP Binary Inputs (UPLC Inputs) The UPLC™ has five physical binary inputs that and many possible selections, at any given time can be assigned numerous functions chosen from a some of these selections will be unassigned or not selection menu.
  • Page 114: Dnp Binary Inputs (Uplc Outputs)

    UPLC™ Application Manual Table 8–2 UPLC Inputs – DNP Points for FSK Mode Point Name Setting Mode Definition 3F DTT Trip Key 3-Freq. Only DTT Trip Input Keyed (for 3–Freq. Mode) LR Trip Key 2 or 3-Freq. Line Relaying Trip Input Keyed (Unblock/2F, UB/POTT/3F) TX Power Off Key All FSK Modes TX RF Power Off Input Keyed (Turns TX Off for Test) TX Pwr Boost Key All FSK Modes Power Boost Input has been Keyed User SOE 1 Key...
  • Page 115: Dnp Binary Inputs / Uplc Outputs Settings Page

    Chapter 8. Protocols Figure 8–4 DNP Binary Inputs / UPLC Outputs Settings Page (Admin > Protocol > DNP > UPLC Outputs) Table 8–3 UPLC Outputs – DNP Points for FSK Mode Point Name Setting Mode Definition General Failure All FSK Hardware Failure in the UPLC RX Fade Alarm All FSK...
  • Page 116: Dnp Binary Outputs – Uplc Outputs For On-Off Mode

    UPLC™ Application Manual Table 8–4 DNP Binary Outputs – UPLC Outputs for ON-OFF Mode Point Name Setting Mode Definition General Failure All ON-OFF A Hardware Failure in the UPLC RX Signal Off All ON-OFF Received Level Dropped Below Fade Alarm Setting (Active Unless Block Signal Received) TX Refl Pwr Alarm All ON-OFF...
  • Page 117: Dnp Analog Inputs (Uplc Analog Values)

    Chapter 8. Protocols 8.4 DNP Analog Inputs (UPLC Analog Values) The UPLC™ has 4 analog UPLC measured values that can be set to be read via DNP. Figure 8–5 DNP Analog Inputs / UPLC Analog Values Settings Page (Admin > Protocol > DNP > UPLC Analog) Table 8–5 UPLC Analog Values (All Modes) Point Name...
  • Page 118: Iec 61850 Protocol

    A sample file is avail- It is not a point-to-point system but a multicast sys- able from your local AMETEK sales representative. tem whereby a message is generated by the What’s available? UPLC™ to which the other devices in the substa- tion subscribe.
  • Page 119: Goose Definition Page

    Chapter 8. Protocols change, then the message is transmitted immediate- ONOFFCheckbackMinorAlarm ly. These are outputted via the same “GOOSE” ONOFFCheckbackInRecovery message. The only difference is the processing ONOFFCheckbackAutoOff time. The high speed GOOSE outputs are bolded in ONOFFCheckbackRecovered the “Output” list below. The other outputs (as listed in Alarms) are slow speed GOOSE elements.
  • Page 120 UPLC™ Application Manual Outputs FSKTripKey FSKLRKey These are the protection based outputs and there- fore the “high” speed GOOSE data items. FSKDTTKey FSKAkey FSKTripOne FSKBKey FSKGuardOne FSKPowerOff FSKTripTwo FSKTripTestInitiate FSKGuardTwo FSKTripTestDisable FSKGoodChannel FSKTripTestReset FSKNoise FSKCheckBackTripOne Measured Values: FSKCheckBackTripTwo These are analog values continuously sent via the FSKTripPositive analog GOOSE.
  • Page 121 Chapter 8. Protocols 8.5.3 Overview Blue – The UPLC™ private definition of a “GooseSubscription”. The UPLC™ is capable of using the Configured Proper XML and IEC formatting require the use of IED Description file as a means of defining the a “Private namespace”...
  • Page 122 UPLC™ Application Manual the purpose of ignoring the value from the perspec- The control block name of the issuing GOOSE tive of the UPLC™. messages’ control block. The GOOSE subscription private data MUST be datSet defined within the <IED>...</IED> section of the The data set name of the data contained within the .cid file.
  • Page 123 Using the data above, the UPLC™ Goose subscrip- </ConnectedAP> tion can be constructed: </SubNetwork> <Communications> <Private type=”Ametek GooseSubscription”> (The above example is edited to show only the <eapi:GooseSubscription iedName=" OaklandPark " ldInst="CFG" cbName="TripControl " datSet=" TripControlData " confRev ="1" items that are needed to define the UPLC™...
  • Page 124 UPLC™ Application Manual </Private> Key the transmitter to A in FSK 4F mode only. (The gooseData=”xxxxx” map the incoming FSKBKey GOOSE bits to UPLC™ input functions. These Key the transmitter to B in FSK 4F mode only. keywords and definitions are in the next section.) FSKPowerOff Note that there are 5 GOOSE entries in the exam- Turn off the transmitter.
  • Page 125: Uplc™ .Cid File

    Chapter 8. Protocols the incoming GOOSE message at the user’s prompt you to save the api_uplc.cid file to your discretion. local hard drive. 6. All of these inputs are type=”Bool” which is You then may edit the api_uplc.cid file to construct short for BOOLEAN as defined by IEC 61850.
  • Page 126 UPLC™ Application Manual USER NOTES Page 8–16...
  • Page 127 Index –A– –G– Address ..................7–4 Gain Measurements ..............6–3 Alarm GOOSE Message/Subscription..........8–8 Delayed ................7–4 Guard Before Trip..........2–11, 2–12, 7–13 Minor ................7–4 Guard Frequency..............2–5 Major ................7–4 Guard Hold Timer..............2–12 Alarms..................7–10 –H– Amplifier..................2–5 Hybrid ..................3–18 Analog Inputs ................8–7 –I– Auto Recovery ................7–7 I/O Module Jumpers ..............2–13 Automatic Checkback Tests ............7–5 IEC 61850 ................8–8 Automatic Checkback..............7–1...
  • Page 128 Index (cont’d) –R– Rear Panel (backplane) ............2–13 Remote Communications ............7–2 Retries ..................7–5 –S– Servicing the unit ..............6–3 Settings ..................7–4 Shunt Reactor Protection ............3–15 Specifications ................2–18 –T– Three-Frequency Applications ..........3–17 Transfer-Trip Systems............3–17 Transformer Protection ............3–13 Trip Test ................7–14 Troubleshooting ..............7–9 Two-Frequency Applications ..........3–16...

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