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MBX125F
Honda MBX125F Manuals
Manuals and User Guides for Honda MBX125F. We have
1
Honda MBX125F manual available for free PDF download: Workshop Manual
Honda MBX125F Workshop Manual (256 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 63.14 MB
Table of Contents
Table of Contents
2
Model Identification
3
Color Code
3
Frame Serial Number
3
General Information
4
General Safety
4
Service Rules
5
Specifications
13
Torque Values
15
Engine
15
Frame
15
Standard Torque Values
16
Special Tools
17
Common Tools
17
Cable & Harness Routing
20
Lubrication
23
Service Information
25
Troubleshooting
25
General Instructions
25
Oil Strainer Cleaning
26
Oil Pump Removal
26
Oil Pump Inspection
27
Oil Pump Installation
28
Oil Pump Bleeding
29
Oil Pipe/Oil Pump Bleeding
29
Oil Pass Tube Bleeding
29
Oil Tank Removal/Installation
30
Lubrication Points
31
Maintenance
32
Maintenance Schedules
33
Fuel Line and Fuel Strainer
34
Throttle Operation
34
Air Cleaner
35
Spark Plug
36
Recommended Spark Plug
36
Transmission Oil
37
Transmission Oil Level
37
Transmission Oil Change
37
Recommended Oil
37
Engine Oil Lines
38
Engine Oil Strainer Cleaning
38
Oil Pump
39
Oil Control Cable Adjustment
39
Carburetor Idle Speed
40
Cooling System
41
Reserve Tank Fluid Level
41
Specified Radiator Coolant
41
Coolant Change
41
Radiator Core
42
Cooling System Hoses
42
Cylinder Head Decarbonization
42
Cylinder Exhaust Port Decarbonization
43
Muffler Decarbonization
44
Drive Chain
44
Drive Chain Tension
44
Battery
45
Brake Fluid
46
Fluid Level
46
Brake Pads/Shoes Wear
46
Pad Wear
46
Brake System
47
Brake Pedal Height Adjustment
47
Brake Pedal Free Play
47
Rear Brakelight Switch
47
Headlight Aim
48
Clutch
48
Side Stand
49
Suspension
50
Front Suspension Air Pressure
50
Nuts, Bolts and Fasteners
50
Wheels
50
Axle Nut Inspection
51
Wheel Runout
51
Steering Head Bearings
51
Fuel System
52
Engine Cranks but Won't Start
55
Backfire
55
Engine Lacks Power
55
Lean Mixture
55
Throttle Valve Disassembly
56
Carburetor Removal
57
Float/Float Valve/Jets Disassembly
58
Float/Float Valve Removal
58
Jet Removal
59
Bystarter Valve Remoavl
59
Bystarter Valve/Jets/Float Valve
60
Bystarter Valve Inspection
60
Float Level Inspection
61
Jet Installation
61
Carburetor Installation
62
Throttle Valve Assembly
62
Air Cleaner Case Removal
64
Air Cleaner Case Installation
65
Fuel Tank Removal
66
Fuel Tank Installation
67
Fuel Tank Inspection
67
Engine Removal/Installation
68
Engine Removal
70
Engine Installation
75
Cylinder Head/Cylinder/Piston
76
Reed Valve Removal
80
Cylinder Head Removal
81
Reed Valve Inspection
81
Cylinder Head Inspection
83
Cylinder Removal
83
Piston Rings/Expander Removal
86
Atac Valve Removal
86
Cylinder Inspection
86
Piston Inspection
87
Piston Ring Inspection
88
Connecting Rod Inspection
89
Cylinder/Piston Installation
90
Piston Rings/Expander Installation
90
Piston Installation
90
Cylinder Installation
90
Cylinder Head Installation
92
Reed Valve Installation
94
Clutch/Gearshift Linkage
95
Right Crankcase Cover Removal
99
Right Crankcase Cover Disassembly
100
Clutch Removal
101
Clutch Spring Inspection
102
Clutch Disc Inspection
102
Clutch Plate Inspection
102
Clutch Cover Inspection
103
Balancer Idle Gear Removal
103
Balancer Idle Gear Assembly Inspection
103
Gear Shift Linkage Removal
104
Primary Drive Gear Removal
104
Gearshift Linkage Removal
104
Gearshift Linkage Installation
106
Gearshift Linkage Inspection
106
Clutch Installation/Balancer Timing
108
Primary Drive Gear Installation
108
Balancer Idle Gear Instalaltion
108
Balancer Timing/Clutch Outer Installation
109
Clutch Assembly
110
Right Crankcase Cover Installation
111
Crankshaft/Transmission/Starter
115
Crankcase Separation
119
Transmission Removal
120
Shift Fork/Shift Drum Removal
120
Shift Fork Inspection
120
Shift Fork Shaft Inspection
120
Shift Drum Inspection
121
Bearing Bore Inspection
121
Transmission Gear Removal
121
Gear and Collar Inspection
122
Shaft Inspection
123
Balancer Weight Assembly Removal
123
Bearing Inspection
123
Bearing Replacement
124
Crankshaft Removal
125
Crankshaft Inspection
125
Crankshaft Journal Bearing Inspection
126
Crankshaft Journal Bearing Replacement
127
Crankshaft Installation
128
Transmission Installation
129
Balancer Weight Assembly
129
Transmission Gear Installation
129
Crankcase Assembly
130
Kick Starter Removal
131
Kick Starter Idle Gear Removal
131
Kick Starter Spindle Removal
132
Kick Starter Inspection
133
Kick Starter Installation
133
Cooling System Service Information
137
Specific Gravity of Radiator Coolant
137
Concentration of Radiator Coolant
138
Engine Temperature too High
138
Engine Temperature too Low
138
Coolant Leaks
138
Radiator Removal
139
Radiator/Hose Inspection
140
Radiator Cap Inspection
140
Radiator Installation
141
Radiator Pressure Test
141
Thermostat Temperature Sensor
141
Thermostat Inspection
143
Temperature Sensor Inspection
143
Thermostat/Temperature Sensor Installation
143
Water Pump Impeller
145
Impeller/Mechanical Seal Removal
145
Mechanical Seal Inspection
146
Impeller Installation
146
Water Pump Shaft
147
Water Pump Shaft Removal/Inspection
149
Oil Seal Replacement
149
Water Pump Shaft Installation
150
ATAC System
152
ATC Valve Won't Function
153
Loss of Power at Speeds below 6000 Min
153
Atac System Removal
154
Atac Spindle Removal
155
Atac Shaft Assy Removal
155
Atac Valve Inspection
156
Atac Spindle Inspection
156
Atac Shaft Inspection
156
Atac System Installation
157
Atac Shaft Assembly Installation
157
Atac Spindle Installation
158
Atac Valve Installation
158
Steering/Front Wheel/Front Fork
160
Hard Steering
163
Front Wheel Wobbling
163
Soft Suspension
163
Hard Suspension
163
Headlight Removal
164
Headlight/Position Light Bulb Replacement
165
Headlight Installation
166
Instruments
166
Meter Bulb Replacement
166
Meter Removal
166
Meter Assembly/Installation
167
Handlebar
168
Front Wheel
171
Front Wheel Removal
171
Axle Shaft Inspection
171
Wheel Rim Inspection
171
Wheel Bearing Inspection
172
Front Wheel Disassembly
172
Front Wheel Installation
174
Front Fork
175
Front Fork Disassembly
175
Fork Spring Inspection
177
Bushing/Backup Ring Inspection
178
Fork Tube/Slider/Piston Inspection
178
Fork Tube Inspection
178
Front Fork Assembly
179
Front Fork Installation
181
Steering Stem
182
Steering Stem Installation
184
Rear Wheel/Rear Brake/Rear Shock Absorber/Swingarm
187
Wobble or Vibration in Motorcycle
189
Rear Wheel
190
Axle Inspection
190
Rear Wheel Bearing Play Inspection
190
Rear Wheel Rim Runout Inspection
191
Final Driven Sprocket
191
Rear Brake Drum Inspection
191
Rear Wheel Disassembly
192
Rear Wheel Assembly
192
Rear Wheel Bearing Installation
193
Final Driven Sprocket Installation
193
Rear Wheel Installation
194
Rear Brake Lining Thickness
194
Brake Panel Disassembly
195
Rear Brake Pedal Removal
196
Brake Pedal Installation
196
Rear Shock Absorber
197
Rear Damper Inspection
198
Spring Free Length
198
A
198
Rear Shock Absorber Installation
199
Rear Shock Linkage Removal
199
Bushing/Collar Inspection
200
Rear Shock Linkage Installation
200
Swingarm Removal
201
Pivot Bushing and Collar Inspection
201
Pivot Bushing Replacement
202
Swingarm Inspection
202
Swingarm Assembly
202
Swingarm Installation
203
Hydraulic Brake
204
Brake Lever Soft or Spongy
207
Brake Lever too Hard
207
Brake Drag
207
Brake Chatter or Squeal
207
Brake Fluid/Air Bleeding
208
Brake Pad/Disc
209
Brake Pad Inspection
209
Brake Pad Replacement
209
Brake Disc Inspection
210
Brake Caliper
211
Brake Master Cylinder
214
Battery/Charging System
218
Battery Removal
220
Specific Gravity Test
220
Battery Charging
221
Battery Installation
222
Charging System
222
Technical Data
222
Alternator
223
Alternator Inspection
223
Alternator Removal
223
Alternator Installation
225
Regulator / Rectifier Inspection
226
Regulator Inspection
227
Ignition System
228
Engine Starts but Stops
230
No Spark at Plugs
230
Engine Starts but Runs Poorly
230
Ignition Coil
231
Continuity Test
231
Performance Test
232
Pulse Generator Inspection
232
Pulse Generator Replacement
232
C.D.I. Unit
233
Testing with C.D.I. Tester
234
Measuring Ranges
234
Switches/Gauge/Horn
235
Light Does Not Come on
235
All Lights Come On, but Dimly
235
Ignition Switch Inspection
236
Ignition Switch Replacement
236
Handlebar Combination Switch
237
Lighting Switch
237
Engine Stop Switch
237
Dimmer Switch
237
Front Brake Light Switch
238
Rear Brake Light Switch
238
Neutral Switch
238
Low Oil Warning System
239
Oil Level Sensor
239
Low Oil Warning Light
239
Temperature Sensor Unit
240
Water Temperature Gauge
241
Horn Inspection
241
Technical Features
242
Powerful 2-Stroke Water Cooled Engine
243
Liquid Flow
244
Exhaust Gas Flow
246
Effect
246
Geared Shift Linkage
247
General
247
Piston Clip with Hooked End
247
Pro-Link Suspension
248
Spring Characteristics
248
Semi-Double Cradle Frame
249
Coaxially Mounted Balancer and Water Pump
250
Centrifugal Crankcase Breather
250
Engine will Not Start or Is Hard to Start
251
Poor Performance at Idle and Low Speed
253
Poor High Speed Performance
254
Poor Handling
254
Engine Noise
255
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