Atlas Copco XAMS 1150 CD7 T3 APP Instruction Manual
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Atlas Copco XAMS 1150 CD7 T3 APP Instruction Manual

Atlas Copco XAMS 1150 CD7 T3 APP Instruction Manual

Portable compressors
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Instruction Manual
for Portable Compressors
English
XAMS 527 Cd S3A APP - XAMS 1150 CD7 T3 APP
XATS 487 Cd S3A APP - XATS 1050 CD7 T3 APP
XAHS 447 Cd S3A APP - XAHS 950 CD7 T3 APP
XAVS 407 Cd S3A APP - XAVS 900 CD7 T3 APP
Engine
CAT C9

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Summary of Contents for Atlas Copco XAMS 1150 CD7 T3 APP

  • Page 1 Instruction Manual for Portable Compressors English XAMS 527 Cd S3A APP - XAMS 1150 CD7 T3 APP XATS 487 Cd S3A APP - XATS 1050 CD7 T3 APP Engine XAHS 447 Cd S3A APP - XAHS 950 CD7 T3 APP...
  • Page 3 Instruction Manual for Portable Compressors XAMS 527 - XAMS 1150 XATS 487 - XATS 1050 XAHS 447 - XAHS 950 XAVS 407 - XAVS 900 Original instructions Printed matter N° 2954 5440 02 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 07/2013...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Table of contents Preface 4.3.1 Description heating operation....32 4.3.2 Operations overview ......33 Please read the following instructions carefully before starting to use your compressor. Before starting..........34 Safety precautions ........7 Starting / Stopping ........35 It is a solid, safe and reliable machine, built Introduction ..........
  • Page 6 5.8.1 Engine oil and oil filter change ....66 Fuel system..........78 11.3 Parts, subjected to art. I, paragraph 3.3..106 5.8.2 Topping up the compressor oil....66 6.3.1 Priming instructions ....... 78 Disposal ........... 107 5.8.3 Compressor oil and oil filter change ..67 6.3.2 Replacing filter elements .......

  • Page 7: Safety Precautions

    To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor. INTRODUCTION The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons...

  • Page 8: General Safety Precautions

    GENERAL SAFETY PRECAUTIONS The manufacturer does not accept any liability for any Care shall be taken to avoid damage to safety damage arising from the use of non-original parts and valves other pressure-relief devices, The owner is responsible for maintaining the unit for modifications, additions or conversions made especially to avoid plugging by paint, oil coke or in a safe operating condition.

  • Page 9: Safety During Transport And Installation

    13 If the warning light on the ABS module or in the - ascertain that the pressure vessel(s) is (are) brake or jockey wheel, immobilize the unit by vehicle lights up, please contact Atlas Copco. depressurized, placing chocks in front of and/or behind the 14 If the unit is equipped with a high speed EU wheels.

  • Page 10: Safety During Use And Operation

    13 Never refill fuel while the unit is running, unless to alert people entering the room, for even otherwise stated in the Atlas Copco Instruction relatively short times, about the need to wear The air line end connected to the outlet valve Book (AIB).

  • Page 11: Safety During Maintenance And Repair

    18 The unit has parts, which may be accidentally present too; but the fact that no dust can be seen Before dismantling any pressurized component, touched, of which the temperature can be in is not a reliable indication that dangerous, the compressor or equipment shall be effectively excess of 80 °C (176 °F).

  • Page 12: Tool Applications Safety

    Atlas Copco or the 22 When using cartridge type breathing filter many accidents can be prevented. machine manufacturer. Ascertain that the equipment, ascertain that the correct type of...

  • Page 13: Specific Safety Precautions

    The pressure vessel is only to be used for the correct parts supplied by Atlas Copco and in battery if ventilation is poor, and can remain in applications as specified above and in accordance...

  • Page 14: Leading Particulars

    Leading particulars GENERAL DESCRIPTION Engine Compressor oil system The XAMS 527 - XAMS 1150 is a silenced, single- stage, oil-injected screw compressor, built for a The compressors are driven by a 6 cilinder in-line The oil is boosted by air pressure. The system has no nominal effective working pressure of 8.6 bar liquid-cooled diesel engine.
  • Page 15 Cooling system Bodywork Serial number The engine is provided with a liquid-cooler and The bodywork has openings for the intake and outlet intercooler and the compressor is provided with an oil of cooling air and hinged doors for maintenance and cooler.

  • Page 16: Main Parts

    Main parts (FFpc) (CY) (BS) (CT) (OC) (CLS) (FFc) (FCc) (AFe) (EP) (OFce) (OFe) (AFce) (BH) (SV) (WPS) (ATS) (AR) (TB) (IC) (FL) (SN) (MPV) (CU) (ES) (CP) (AFS) (FLG) (RV) (LV) (ES) (AOV) (CE) (FT) (DPar) (FLS) (DPce) (FCft) (FFac) (ETS) (FPco)
  • Page 17 Reference Name Reference Name Reference Name Alternator Emergency Stop Regulating Valve AFce Air Filter (compressor element) Element Temperature Sensor Serial Number Air Filter (engine) Safety Valve Air Filter Switch Fuse Towbar Air Outlet Valves FCft Filler Cap (fuel tank) Working Pressure Sensor Air Receiver Filler Cap (coolant) Ambient Temperature Sensor...

  • Page 18: Regulating System

    REGULATING SYSTEM OVERVIEW Reference Name (CY) AFce Air Filter (compr. element) Air Filter (engine) (SC) Air Filter Switch Air Outlet Valves (AFce) Air Receiver Blow Off Valve (AFe) (AFS) BVof Bypass Valve oil filter (SV) Coupling (CU) (VV) (BVof) Cubicle for Electrical devices (WPS) (OFce) (OC)

  • Page 19: Air Flow

    AIR FLOW Air drawn through the airfilter (AFce) into the When the compressor is stopped and / or there is no Reference Name compressor element (CE) is compressed. At the pressure in the system, the oil stop valve (OSV) element outlet, compressed air and oil pass into the air prevents the oil from flowing back into the Oil Level Gauge receiver/oil separator (AR/OS).

  • Page 20: Continuous Pneumatic Regulating System

    CONTINUOUS PNEUMATIC REGULATING SYSTEM (AFce) (BVof) (WPS) (OFce) (OC) (AR) (FR) (SL) (TBV) (OS) (MPV) (UA) (TV) (BOV) (RV) (CV) (VH) (TS) (TS) (CE) (PS) (OSV) - 20 -...
  • Page 21 The compressor is provided with a continuous If the air consumption is less than the maximum air pneumatic regulating system and a blow-off valve output, air receiver pressure increases and the (BOV), which is integrated in the unloader assembly regulating valve supplies control air to throttle valve (UA).

  • Page 22: Electric System

    ELECTRIC SYSTEM CIRCUIT DIAGRAM INDEX 9822 0963 49 Desc. 1 Desc. 2 Location Sheet/ Desc. 1 Desc. 2 Location Sheet/ Col. Col. Namur sensor Bypass Optional 07/6 Pressure switch Air filter 05/3 Namur sensor Closed Optional 07/6 Pressure sensor Vessel pressure Machine 05/2 Combo sensor...
  • Page 23 9822 0963 49 Desc. 1 Desc. 2 Location Sheet/ Wire size Colour code Col. a = 1 mm 0 = black Connector XC4003/3003 Primary Machine 05/1 b = 1.5 mm 1 = brown Connector Cosmos Machine 05/8 bx = 1.5 mm NSGAFOÜ...
  • Page 24 SH 03 ENGINE CIRCUIT 9822 0963 49 - 24 -...
  • Page 25 SH 04 CONTROL MODULE 9822 0963 49 - 25 -...
  • Page 26 SH 05 COMPRESSOR CIRCUIT 9822 0963 49 - 26 -...
  • Page 27 SH 06 OPTIONAL EQUIPMENT 9822 0963 49 - 27 -...
  • Page 28 SH 07 OPTIONAL EQUIPMENT 9822 0963 49 - 28 -...

  • Page 29: Markings And Information Labels

    Fork lifting permitted. Read the instruction manual before Electrocution hazard. Don’t lift here. starting. Read the instruction manual before Atlas Copco synthetic compressor oil. Service every 24 hours. lifting. Atlas Copco mineral engine oil. Warning! Part under pressure. Filler cap coolant.

  • Page 30: Operating Instructions

    Operating instructions PARKING INSTRUCTIONS WAGON PARKING, TOWING AND LIFTING INSTRUCTIONS Safety precautions The operator is expected to apply all relevant Safety precautions. Attention Before putting the compressor into use, check the brake system as described in section Brake shoe adjustment (no ABS). After the first 100 km travel: Uncouple vehicle.

  • Page 31: Towing Instructions Wagon

    TOWING INSTRUCTIONS WAGON TOWBAR LEVELLING WAGON 10˚ 10˚ When equipped with ABS: The towbar of the wagon is equipped with an Before towing the compressor, ensure adjustable spring loaded levelling device.  Before moving the unit without connecting the that the towing equipment of the vehicle matches the towing eye.

  • Page 32: Lifting Instructions

    LIFTING INSTRUCTIONS INTERNAL LIGHTING PREHEATER (OPTION) Before performing any maintenance jobs always switch off the preheater and remove the fuse or disconnect the heater from the battery. Please be aware that the preheater unit is still “live” with the battery switch switched off.

  • Page 33: Operations Overview

    OPERATIONS OVERVIEW General  When no button is pressed the display will return It is possible to override a fault shut-down by briefly to its default mode - normal time display. switching the heater off and then on again.  When setting the time, holding the buttons (2) or (3) pressed, the time will change more rapidly.

  • Page 34: Before Starting

    BEFORE STARTING Setting pre-settings  By pressing button (1) once, twice or three times 4. Remove the air receiver drain plug (1), see figure, you will select pre-set time 1, 2 or 3. and open the valve to drain possible condensate. ...

  • Page 35: Starting / Stopping

    STARTING / STOPPING Safety precautions 9. Clogged air filter(s) will be indicated on the display of the control panel, see section Fault Do not disconnect power supply to codes. If indicated, replace the filter elements. control box in any way when the control 10.

  • Page 36: Control Panel

    CONTROL PANEL Reference Name Power off / on switch To switch the control panel on and off Start button Pressing this button will start the compressor. Stop button Pressing this button will stop the compressor in a controlled way. - 36 -...
  • Page 37 Reference Name Load button. Pressing this button will:  initiate the Auto Load function, or commands the compressor to load (depending on actual status).  command the compressor to switch to Not Loaded (when in Load). Measurements View button By pressing this button you can toggle between Measurements View and Main View.

  • Page 38: Operations Overview

    OPERATIONS OVERVIEW BATTERY SWITCH Regularly carry out following checks: It is possible to control the compressor locally with The compressor is equipped with a battery switch. the Control Box, remotely with the remote switch 1. Ensure that the regulating valve (RV) is correctly When the compressor is not in use this switch must inputs located on the back of the Control Box, or with adjusted, i.e.

  • Page 39: Specific Start Procedure

    SPECIFIC START PROCEDURE After cleaning /draining the fuel tanks, the system is filled with air. Before starting the engine operate the fuelpump on the fuelfilter to fill the fuelsystem. Loosen the vent screw (1) on the fuel filter. Operate the hand pump (2) at the filter until fuel comes out of the bore for the vent screw, and air is completely removed from the fuel...

  • Page 40: Overview Icons

    OVERVIEW ICONS Reference Name Compressor status Vessel pressure indication or info text Compressor info Main View Indication Measuring View Indication Settings View Indication Alarm View Indication - 40 -...
  • Page 41 Reference Name Reference Name Reference Name Overhaul Operation Mode Fuel Tank Initial Overhaul required. Local Running at internal fuel tank. Overhaul Operation Mode Fuel Tank Minor Overhaul required. Remote Running at internal fuel tank & Fuelpump is energized. Overhaul Operation Mode Fuel Tank Major Overhaul required.

  • Page 42: Possible Views

    POSSIBLE VIEWS Main View Setup View Alarm View Use the Up and Down navigation buttons to scroll Use the Up and Down navigation buttons to scroll through the full list of settings. through the full list of alarms. Measuring View Use the Enter button to enter the selected submenu.

  • Page 43: Starting

    STARTING The display now shows Switch on the battery switch. Switch the controller on by switching the Power switch to the position “ON”. The instrument panel will now perform a selftest; the following display will be shown and the controller is initialized: The actual vessel pressure is shown.
  • Page 44 The display now shows The display now shows After pressing the Start button the machine will The engine electronics (ECU) will be powered up. activate its horn and flasher light for 5 seconds, to Active Buttons As soon as communication between compressor notify that it will start.
  • Page 45 The engine starts crancking, the display shows The display now shows The engine starts running at idle speed. The display shows The engine cranks until 800 rpm is reached. The engine will run at minimum rpm, until the engine’s coolant temperature reaches 40°C, with a Active Buttons If 800 rpm is not reached within 30 seconds, the minimum time of 15 seconds and a maximum time of...
  • Page 46 The display now shows After warming up the machine is ready to be loaded and is waiting for a load command; the display shows Active Buttons Active Buttons Stop Button Stop Button (to cancel Start command) (to cancel Start command) Load Button Load Button (to activate Automatic Load)
  • Page 47 Press the load button, the display will show The engine will now run at maximum rpm, the display During loading the following display is shown will show (default display) When the load button is pressed and the measured The loading valve will be energized and pressure The controller controls the speed of the engine in vessel pressure is lower then 4.5 bar, the controller starts building up.

  • Page 48: Stopping

    STOPPING SHUTDOWN After pressing the Stop button the display will show: After cooling down the engine will stop and the When the machine is shutdown due to a critical alarm display will show or an emergency stop the display will show The engine is stopped, and the controller will do a double check to see if the engine is really stopped.

  • Page 49: Power Off

    POWER OFF SETTINGS Switch the controller off by switching the Power For buttons to be used see “Control Panel” As long as there is an alarm icon in the middle of the switch off. bottom part of the view, all active acknowledged / un- Acknowledge an Alarm acknowledged alarms can be seen by pressing the The compressor is equipped with a battery switch.
  • Page 50 Set Language Change Display Settings Set the AutoLoad Function Press the Settings View button Press the Settings View button. Press the Settings View button.  scroll to 1000 GENERAL SETTINGS  scroll to 1000 GENERAL SETTINGS  scroll to 1000 GENERAL SETTINGS ...

  • Page 51: Starting / Stopping Via Remote Control

    STARTING / STOPPING VIA REMOTE CONTROL The maximum range in the open field is 350 metres with full batteries. Obstacles between receiver and control unit should be avoided. When using several remote controlled units, please take care that there is a distance between two receivers of at least 80 cm.
  • Page 52 Set for Remote Operation To deactivate Remote Operation:  Press the Settings View button Press the Settings View button  scroll to 1000 GENERAL SETTINGS  scroll to 1000 GENERAL SETTINGS  press Enter  press Enter  scroll to 1100 OPERATION MODE COMMAND ...

  • Page 53: Fault Codes

    FAULT CODES There are several parameters that are continuously When one of these parameters exceeds its specified watched. limit the compressor will react depending the present status of the control box. Alarmcode Alarmtext Failclass Trigger 1231 FUEL FILL CHECK Warning 1503 INITIAL OVERHAUL REQUIRED Warning...
  • Page 54 Alarmcode Alarmtext Failclass Trigger 3320 INLET PRESSURE SENSOR CIRCUIT Shutdown 3450 BATTERY LOW ALARM Indication 3460 BATTERY HIGH ALARM Warning 3660 FIRE RISK - CHECK OILSTOPVALVE Shutdown 3680 OSV PRESSURE SENSOR CIRCUIT Controlled Stop 3720 INTERSTAGE PRESSURE SENSOR CIRCUIT Warning 4000 L.P.
  • Page 55 Warning 7110 PLEASE FORCE DPF REGENERATION ! Inhibit Load 7120 LOAD PREVENTION - HIGH DPF SOOT LOAD Controlled Stop 7130 SOOT LOAD TOO HIGH - CALL ATLAS COPCO Warning 7222 COMBO COMMUNICATION FAILURE Warning 7223 COMBO PA SENSOR WARNING Warning...

  • Page 56: Maintenance

    Service Paks minimize downtime and keep your protective measures must be taken. maintenance budget low. Order Service Paks at your local Atlas Copco dealer. - 56 -...

  • Page 57: Preventive Maintenance Schedule

    2912 4430 06 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at a reduced price, compared to individual components. Refer to the parts list for more information on the contents of the service kits.
  • Page 58 Daily 50 hrs Every Every Every Every Every Yearly Maintenance schedule (hrs) after initial 250 hrs 500 hrs 750 hrs 1000 hrs 2000 hrs (continuation of page 57) start-up Check engine oil level (if necessary top up) Check compressor oil level (if necessary top up) Check coolant level Check/Fill fuel level (3) Check function of coolant heater (option)
  • Page 59 Replace oil separator element Clean fuel cooler Clean crankcase breather filter and check for obstructions Replace air filter element (1) Check external fuel connection (option) Inspection by Atlas Copco service technician Inspect alternator (to be continued on page 60) - 59 -...
  • Page 60 6. Gummed or clogged filters means fuel starvation and reduced engine performance. 7. See section Oil specifications. 8. The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing points:  2913 0028 00 : refractometer ...
  • Page 61 Daily 50 km Every Every Every Yearly Maintenance schedule (km) after initial 500 km 1000 km 2000 km (continuation of page 60) start-up Drain ABS vessel (option) Check coupling head Check tyre pressure Check torque of wheel nuts Check height of adjusting facility Grease coupling head, tow bar bearings at the housing of the overrun brake Check brake system (if installed) and adjust if necessary...

  • Page 62: Oil Specifications

    OIL SPECIFICATIONS PAROIL from Atlas Copco is the ONLY oil tested PAROIL releases excess heat efficiently, whilst It is strongly recommended to use Atlas and approved for use in all engines built into Atlas maintaining excellent bore-polish protection to limit Copco branded lubrication oils for both Copco compressors and generators.

  • Page 63: Compressor Oil

    COMPRESSOR OIL Synthetic compressor oil PAROIL S Liter US gal Order number 50˚ C 122˚ F 1630 0160 00 40˚ C 104˚ F 1630 0161 00 barrel 55.2 1630 0162 00 30˚ C 86˚ F container 1000 1630 0163 00 20˚...

  • Page 64: Engine Oil

    ENGINE OIL Synthetic engine oil PAROIL E xtra Liter US gal Order number 50˚ C 122˚ F 1630 0135 00 40˚ C 104˚ F 1630 0136 00 30˚ C 86˚ F Mineral engine oil PAROIL E 20˚ C 68˚ F Liter US gal Order number...

  • Page 65: Oil Level Check

    OIL LEVEL CHECK CHECK COMPRESSOR OIL LEVEL CHECK ENGINE OIL LEVEL Also consult the Engine Operation Manual for the oil specifications, viscosity recommendations and oil change intervals. For intervals, see Preventive maintenance schedule. Check engine oil level in accordance to the instructions in the Engine Operation Manual and if necessary, top up with oil.

  • Page 66: Oil And Oil Filter Change

    OIL AND OIL FILTER CHANGE TOPPING UP THE COMPRESSOR OIL ENGINE OIL AND OIL FILTER CHANGE See section Preventive maintenance schedule. 1. Stop the compressor. Wait a few minutes until the pressure is released through the automatic blow- down valve. Make sure that all pressure is released by loosening the filler plug (1) one turn.

  • Page 67: Compressor Oil And Oil Filter Change

    Never add more oil. Overfilling results in In this case, contact Atlas Copco. oil consumption. - 67 -...

  • Page 68: Compressor Oil Flushing Procedure

    11. Collect all waste lubricant used during the Whenever aged oil is discovered, eg. when changing flushing process and dispose of it in accordance the oil separator, contact Atlas Copco Service dept. to with the applicable procedures for managing have your compressor cleaned and flushed.

  • Page 69: Coolant Specifications

    The system may be under pressure. overheating and possible failure. Remove the cap slowly and only when Atlas Copco's PARCOOL EG extended life coolant is coolant is at ambient temperature. A the new range of organic coolants purpose-designed It reduces water pump seal wear and has excellent sudden release of pressure from a heated to meet the needs of modern engines.

  • Page 70: Handling Parcool Eg

    PARCOOL EG is compatible with most other  A refractometer can be ordered from Atlas Copco injury from the splash of hot coolant. coolants based on ethylene glycol, but you only get the benefits of 5 years protection when its used on its with part number 2913 0028 00.

  • Page 71: Topping Up Without Draining From The Cooling System

    TOPPING UP WITHOUT DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up can be estimated with the following formula and/or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1604 8159 00 Total volume coolant =...

  • Page 72: Topping Up After Limited Quantity Draining From The Cooling System

    TOPPING UP AFTER LIMITED QUANTITY DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up after draining a calculated volume from the cooling system, can be estimated with the following formula and/ or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1604 8159 00 Total volume coolant =...

  • Page 73: Replacing The Coolant

    Protect the electrical and controlling and local regulations. equipment, air filters, etc. against penetration of moisture.  Using the Atlas Copco Instruction book, determine the amount of PARCOOL EG required Never leave spilled liquids such as fuel, and pour into the radiator top tank.

  • Page 74: Battery Care

    BATTERY CARE ACTIVATING A DRY-CHARGED BATTERY MAKE-UP DISTILLED WATER  Take out the battery. The amount of water evaporating from batteries is Before handling batteries, read the largely dependant on the operating conditions, i.e.  Battery and electrolyte must be at equal relevant safety precautions and act temperatures, number of starts, running time between accordingly.

  • Page 75: Periodic Battery Service

    When a compressor element is due for overhaul, it compressor, etc... needs to be done by Atlas Copco. This guarantees the use of genuine parts and correct tools with care and precision. - 75 -...

  • Page 76: Adjustments And Servicing Procedures

    Adjustments and servicing procedures ADJUSTMENT OF THE CONTINUOUS PNEUMATIC REGULATING SYSTEM The working pressure is determined by the tension of the spring in the regulating valve (1). This tension can be increased to raise the pressure and decreased to lower it by turning the adjusting wheel clockwise and anti-clockwise respectively.

  • Page 77: Air Filters Engine / Compressor

    3. Safety cartridge 6. Vacuator valve 4. Inspect and tighten all air intake connections. The Atlas Copco air filters are specially designed for the application. The use of non-original air filters may lead to severe damage of the engine and/or compressor element.

  • Page 78: Air Receiver

    AIR RECEIVER SAFETY VALVE FUEL SYSTEM PRIMING INSTRUCTIONS All adjustments or repairs are to be done by an authorized representative of the safety valve (2) supplier, see section Fuel leaked or spilled onto hot surfaces Specific safety precautions. or electrical components can cause a fire. To help prevent possible injury, turn the Power switch off when changing fuel Following checks must be carried out:...

  • Page 79: Replacing Filter Elements

    REPLACING FILTER ELEMENTS CLEANING CRANKCASE BREATHER FILTER Replacing the filter elements: Installation instructions: 1. Drain fuel from the bowl. 2. Remove filter (2, 3), filterelement (4) and separate bowl (2) from element (3). 3. Apply film of gas oil to new bowl seat. 4.

  • Page 80: Brake Adjustments

    BRAKE ADJUSTMENTS ABS BRAKING SYSTEM Pneumatic setting on the relay valve: BRAKE SHOE ADJUSTMENT (NO ABS) The pre-dominance of the pneumatic braking system  Check the position of the brake equalizer is pre-set and is not to be changed. compensators with the parking brake applied. Pre-set pre-dominance for compressor type 06287, ...

  • Page 81: Brake Adjustment Wagon Abs

    BRAKE ADJUSTMENT WAGON ABS Adjusting the linkage  The parking brake is adjusted by using the turnbuckle (1). Adjust till the play in the linkage is 1-3 mm (max. 3 mm is allowed).  Apply the parking brake lever (3) several times by hand with a force of 200 to 300 N and put it back into the -not engaged- tooth “1”...

  • Page 82: Brake Adjustment Wagon Without Abs

    BRAKE ADJUSTMENT WAGON WITHOUT ABS Adjusting the linkage  The parking brake is adjusted by using the turnbuckle (1). Adjust till the play in the linkage is 1-3 mm (max. 3 mm is allowed). Apply the parking brake lever (3) several times by hand with a force of 200 to 300 N and put it back into the -not engaged- tooth “1”...

  • Page 83: Brake Adjustment Tandem Abs

    BRAKE ADJUSTMENT TANDEM ABS Adjusting the linkage  The parking brake is adjusted by using the "6" "12" turnbuckle (1). Adjust till there is almost no play in the linkage is (max. 3 mm is allowed). Take "1" care that at both thread ends at least two complete turns of the thread (l) are visible in the inner part of the turnbuckle.

  • Page 84: Brake Adjustment Tandem Without Abs

    BRAKE ADJUSTMENT TANDEM WITHOUT ABS Adjusting the linkage  The parking brake is adjusted by using the turnbuckle (1). Adjust till there is almost no play "Z" in the linkage is (max. 3 mm is allowed). Take care that of both thread ends at least two complete turns of the thread are visible in the inner part of "C"...

  • Page 85: Problem Solving

    Choked air filter elements (AF). Remove and inspect elements. Clean or replace, if necessary. Regulating valve (RV) defective. Have regulating valve removed and inspected by an Atlas Copco Service representative. Blow down valve stuck in open position. Check and correct as necessary.
  • Page 86 Possible faults Corrective actions Regulating valve (RV) opens too late or its ball valve spring is broken. Have regulating valve removed and inspected by an Atlas Copco Service representative. Air leaks in regulating system. Check hoses and their fittings. Stop leaks; replace leaking hoses.
  • Page 87 Check and correct if necessary. Oil stop valve malfunctioning. Remove and inspect valve. Oil separator element (OS) clogged. Have element removed and inspected by an Atlas Copco Service representative. Alternator precautions 1. Never reverse the polarity of the battery or the alternator.

  • Page 88: Heater Failure

    HEATER FAILURE Problem: Heater does not start when switched on. Possible faults Corrective actions No fuel. Check fuel level. Fuse blown. Check fuse. Bad electrical contact. Check electrical wiring. Blocked air duct or exhaust gas duct. Check combustion air duct and exhaust gas duct. Glow plug defective.

  • Page 89: Available Options

    Available options UNDERCARRIAGE SUPPORT MOUNTED / LARGE FUELTANKS SKID / LARGE FUELTANKS The undercarriage makes it possible to move the With the option “Support mounted” it is possible to compressor on the site with a truck to the location fix the compressor to a truck for more flexibility or to where it is needed.
  • Page 90 WHEEL CHOCKS ADDITIONAL FUELFILTER PREHEATER For extra safe parking on slopes. In dusty environments or in situations where the fuel The preheater is a device for preheating the cooling quality is not up to the normal standard, this fluid before starting when operating at low additional fuel filter gives an extra protection to the temperatures.
  • Page 91 ™ COLD WEATHER PACKAGE INLET SHUTDOWN VALVE FUELXPERT The cold start option consists of larger batteries The inlet shut down valve is a safety device This is a control module that regulates engine speed and a blow off valve to be able to start the engine preventing the engine from over speeding when and the air inlet to optimise fuel consumption at temperatures between -10°C (14°F) and -25°C...
  • Page 92 FORK LIFT SLOTS AFTER-COOLER A warning can be set at a value between 0°C and 115°C (=default value) and a shut-down can be set at a value between 0°C and 120°C (= default value). The operator has authority to modify these values so the process can be guarded and kept in a safe condition under all circumstances.
  • Page 93 WIRELESS REMOTE CONTROL ABS BREAKING SYSTEM WAGON TOW BAR LEVEL DEVICE Improves braking stability from higher transport The tow bar levelling device is an ergonomic device speeds compliant to 98/12/EC. making it easier for the operating personnel to couple the compressor to a towing vehicle. As the tow bar itself rather heavy,...
  • Page 94 TIE DOWN LOOPS ROAD SIGNALISATION REHEATER PACKAGE To fasten the compressor to the vehicle it is On-road bumper bars and lights can be specified in For quality dry air, a reheater can be fitted in transported with tie down loops are attached to the accordance with local legislation.
  • Page 95 ADDITIONAL SENSORS IN OUTLET ADDITIONAL MANIFOLD For applications were the air outlet temperature is For more flexibility it is possible to have additional important additional sensors can be installed in the outlets installed. manifold. - 95 -...

  • Page 96: Technical Specifications

    Technical specifications TORQUE VALUES GENERAL TORQUE VALUES CRITICAL TORQUE VALUES The following tables list the recommended torques applied for general applications Assemblies Torque value (Nm / lbf.ft) during assembly of the compressor. Axles to frame: Wheel nuts 270 (200) +10/-0 % For hexagon screws and nuts with strength grade 8.8 Bolts, front axle/frame 205 (152) +/- 10 %...

  • Page 97: Compressor / Engine Specifications

    COMPRESSOR / ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation XAMS 527 - XAMS 1150 XATS 487 - XATS 1050 XAHS 447 - XAHS 950 XAVS 407 - XAVS 900 Absolute inlet pressure bar(e) 14.5 14.5 14.5 14.5 Relative air humidity Air inlet temperature °C °F Nominal effective working pressure...

  • Page 98: Performance Data

    PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation XAMS 527 - XAMS 1150 XATS 487 - XATS 1050 XAHS 447 - XAHS 950 XAVS 407 - XAVS 900 Engine shaft speed, normal and maximum r/min 1800 1800...
  • Page 99 Designation XAMS 527 - XAMS 1150 XATS 487 - XATS 1050 XAHS 447 - XAHS 950 XAVS 407 - XAVS 900 - at unload Fuel expert kg/h 24.1 24.1 23.5 23.2 lb/h 53.9 53.9 52.6 51.8 kg/h 24.1 24.1 23.5 23.2 Fuel expert lb/h...

  • Page 100: Altitude Unit Performance Curve

    ALTITUDE UNIT PERFORMANCE CURVE Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F TEMPERATURE °F 4000 13 124 4000 13 124 3000 9 843 3000 9 843 8.6 bar 10.3 bar 125 psi 150 psi 2000 6 562 2000 6 562...
  • Page 101 TEMPERATURE °F TEMPERATURE °F 4000 13 124 4000 13 124 3000 9 843 3000 9 843 12 bar 14 bar 175 psi 200 psi 2000 6 562 2000 6 562 1000 3 281 1000 3 281 0 ft 0 ft TEMPERATURE °C TEMPERATURE °C XAHS 447 - XAHS 950...

  • Page 102: Design Data

    DESIGN DATA Compressor Designation Number of compression stages Engine Designation All units Designation All units Make Caterpillar Capacity of oil sump: Type C9 Tier 3 - Initial fill Coolant Liquid US gal Number of cylinders - Refill (max.) Bore US gal 4.41 Capacity of cooling system Stroke...
  • Page 103 Unit Remote control Designation All units Designation All units Capacity of compressor oil Range system US gal 21.1 1150 Net capacity of air receiver US gal 43.3 The maximum range in the open field is 350 metres with full Capacity of fuel tanks 796 / 850 batteries.

  • Page 104: Dataplate

    Dataplate Company code Product code Unit serial number Atlas Copco Airpower n.v. Name of the manufacturer EEC or national type approval number Vehicle identification number Undercarriage A Maximum permitted total weight of the vehicle B Maximum permitted load on towing eye...

  • Page 105: Legislation

    Legislation PARTS, SUBJECTED TO PRESSURE EQUIPMENT DIRECTIVE 97/23/EC, CAT. II AND ABOVE Safety valve: cat. IV Designation XAMS 527 - XAMS 1150 XATS 487 - XATS 1050 XAHS 447 - XAHS 950 XAVS 407 - XAVS 900 Set pressure bar(e) Design temperature °C °F...

  • Page 106: Parts, Subjected To Cat. I And Covered By The Machine Directive 89/392/Ec

    PARTS, SUBJECTED TO CAT. I AND COVERED BY THE MACHINE DIRECTIVE 89/392/EC All other parts PARTS, SUBJECTED TO ART. I, PARAGRAPH 3.3 All other parts - 106 -...

  • Page 107: Disposal

    (for example sand, sawdust) non-recyclable materials. and dispose of it in accordance with local disposal Your Atlas Copco compressor consists for the most regulations. Do not drain into the sewage system or part of metallic materials, that can be remelted in surface water.

  • Page 108: Maintenance Log

    Maintenance Log Compressor ..................Customer ....................Serial number........................................Service hours Maintenance action Date By initials - 108 -...
  • Page 109 Following documents are provided with this unit: - Test Certificate - EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product : Compressor (< 350 kW) Machine name Commercial name :: Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the...
  • Page 110 Notes - 110 -...

This manual is also suitable for:

Xams 527 cd s3a appXats 487 cd s3a appXats 1050 cd7 t3 appXahs 950 cd7 t3 appXavs 407 cd s3a appXavs 900 cd7 t3 app ... Show all

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