Atlas Copco XAS 185 CD7 T4F HOP Instruction Manual
  1. Manuals
  2. Brands
  3. Atlas Copco Manuals
  4. Air Compressor
  5. XAS 185 CD7 T4F HOP
  6. Instruction manual
Atlas Copco XAS 185 CD7 T4F HOP Instruction Manual

Atlas Copco XAS 185 CD7 T4F HOP Instruction Manual

Engine c2.2t
Hide thumbs
Table of Contents

Advertisement

Quick Links

Instruction Manual for AC Compressors
English
XAS 185 CD7 T4F HOP
CALIFORNIA Proposition 65
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to
www.P65warnings.ca.gov/diesel.
Engine C2.2T

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XAS 185 CD7 T4F HOP and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Atlas Copco XAS 185 CD7 T4F HOP

Summary of Contents for Atlas Copco XAS 185 CD7 T4F HOP

  • Page 1 Instruction Manual for AC Compressors English XAS 185 CD7 T4F HOP Engine C2.2T CALIFORNIA Proposition 65 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 Instruction Manual for AC Compressor XAS 185 CD7 T4F HOP Original instructions Printed matter No. 1310 3018 13 ATLAS COPCO - PORTABLE ENERGY DIVISION 10/2019 www.atlascopco.com...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Table of contents Preface 6.3.13 Turning regeneration back to auto ....39 6.3.14 Force dpf regeneration ........39 Please read the following instructions carefully before Safety precautions for portable compressor ..7 6.3.15 Service regeneration........39 starting to use your compressor. 1.1 Introduction ............
  • Page 6 Technical specifications ........57 10.1 Torque values ............. 57 10.1.1 General torque values........57 10.1.2 Critical torque values ........57 10.2 Compressor /engine specifications ..... 58 10.2.1 Reference conditions........58 10.2.2 Limitations ............58 10.2.3 Performance data..........59 10.3 Design data ............59 10.3.1 Compressor .............

  • Page 7: Safety Precautions For Portable Compressor

    1 The owner is responsible for maintaining the unit in a The policy of Atlas Copco is to provide the users of their safe operating condition. Unit parts and accessories 10 Never operate a machine or equipment beyond its rated equipment with safe, reliable and efficient products.

  • Page 8: Safety During Use And Operation

    or sparks on a machine, the surrounding components 2 If the unit is to be backed up by the towing vehicle, the hose ends to dampen the blast in case a connection shall first be screened with non-flammable material. disengage the overrun brake mechanism (if equipped). starts leaking or should become undone.

  • Page 9: Safety During Maintenance And Repair

    - there are no fuel, oil or coolant leaks,- all fasteners are tight and speeds are correct and that the control and shut- intended to act as insulation if such is not clearly down devices function correctly. marked by the manufacturer. - all electrical leads are secure and in good order, 11 Do not remove any of, or tamper with, the sound 14 Never strike a hammer against a hardened object;...
  • Page 10 Ether fuel Systems 3 National legislation requirements with respect to re- below 70 dB(A): no action needs to be taken, inspection must be complied with. above 70 dB(A): noise-protective devices should be Ether fuel systems are used for diesel cold starting. 4 No welding or heat treatment of any kind is permitted provided for people continuously being present in the 1 1 Do not use ether as a starting aid in conjunction with...
  • Page 11 the lifting force is applied at an angle to its load axis. 11 For maximum safety and efficiency of the lifting apparatus all lifting members shall be applied as near to perpendicular as possible. If required, a lifting beam shall be applied between hoist, and load. 12 When heavy parts are being lifted with a hoist, it is strictly forbidden to dwell or pass under the load or in the space which is liable to be hit if the load or part of...

  • Page 12: Leading Particulars

    Leading particulars Description of Safety Pictograms Used in this GENERAL DESCRIPTION Compressor oil system Manual The oil is boosted by air pressure. The system has no oil pump. The oil is removed from the air, in the air/oil vessel first by centrifugal force, second through the oil separator This symbol draws your attention to dangerous situations.
  • Page 13 Frame and axles Data plate The compressor/engine unit is supported by rubber buffers The compressor is furnished with a data plate located on in the frame. the front, drivers side of the unit showing the compressor type, serial number, maximum final pressure and normal The standard XAS 185 CD7 is equipped with a adjustable working pressure.

  • Page 14: Main Parts

    Main parts - 14 -...
  • Page 15 Reference Name Reference Name After-treatment missing in table Fuel Tank Air Filter (Compressor element) Primary Fuel Filter Air Filter (Engine) FPco Compressor Oil Filling Plug Air Outlet Valve Lifting Eye Air Receiver Minimum Pressure Nozzle Battery Oil Cooler Compressor Element Oil Filter (Compressor) Dip Stick Engine Oil Oil Filter (Engine)

  • Page 16: Overview

    Overview COMPRESSOR REGULATING SYSTEM (LOAD CONDITION) - 16 -...
  • Page 17 Reference Name Reference Name Air Filter Compressor Manifold Air Filter Engine Minimum Pressure Nozzle Air Filter Element Oil Cooler Air Receiver Oil Filter (Compressor) Air Outlet Valve Oil Filter (Engine) Blow Down valve Oil Separator By-Pass Valve Oil Filter Pressure Sender Compressor Element Regulating Valve Coupling Housing...

  • Page 18: Air Flow

    AIR FLOW OIL SYSTEM CONTINUOUS REGULATING SYSTEM The system comprises: The system comprises: The system comprises: AR/OS Air receiver/oil separator Regulating valve Air filter RV/UA Regulation Valve/Unloader Valve Unloader Valve AR/OS Air receiver/oil separator Oil cooler Speed regulator Compressor element Oil filter UA/UV Unloader assembly with unloader valve...
  • Page 19 corresponding unloading pressure of approx. 21.75 psi (1.5 bar) above the normal working pressure. When the air consumption is resumed, the unloader valve gradually opens the air intake and the speed regulator increases the engine speed. The construction of the regulating valve is such that any increase (decrease) of the air receiver pressure above the pre-set valve opening pressure results in a proportional increase (decrease) of the control pressure to the...

  • Page 20: Electrical System

    Electrical system WIRING Diagram - 1310 3201 07 - 20 -...
  • Page 21 - 21 -...
  • Page 22 Mark Description Mark Description DIAGNOSTIC Connector Diagnostic Fuse 10A Xc2003 Power CAN J-1939 Connecotor CAN Termination Resistor Fuse 30A Main Relay Power ECU 1 Connector 96 Pin Engine ECU Fuse 10A Low Pressure Fuel Pump Connector 47 Pin Round ECU/Engine Interface Fuse 20A Starter Relay Circuit Power Pressure Sensor - Regulating Pressure Fuse 5A CCV Heater...

  • Page 23: Operating Instructions

    9. Re torque the all drawbar attachment bolts to their DRAWBAR PREPARATIONS FOR TOWING specified value after 5-10 hours of use. Atlas Copco XAS 185 CD7 compressors may be supplied Note: the pivoting feature of the drawbar is for to a customer with a folded drawbar. The drawbar is shipping purpose only.

  • Page 24: Parking Instructions

    PARKING INSTRUCTIONS TOWING INSTRUCTIONS LIFTING INSTRUCTIONS When parking a compressor, secure prop (1) or nose wheel Before towing the compressor, make sure that the towing When lifting the compressor, the hoist has to be placed in to support the compressor in a level position. Place the equipment of the vehicle matches the towing eye or ball such a way that the compressor, which must be placed compressor as level as possible;...

  • Page 25: Before Starting

    BEFORE STARTING 7. Press vacuator valve (VV) of the air filter to remove dust. If the compressor is to be connected to a 8. Check the air filter service indicator (VI). If the red part common compressed air system, fit an shows completely, service or replace the filter element.

  • Page 26: Starting / Stopping

    STARTING / STOPPING Safety precautions Do not disconnect power supply to control box in any way when the control box is switched on. This will result in loss of controller data. Do not switch off the circuit breaker when the control box is switched on. This will result in loss of controller data.

  • Page 27: Control Panel

    CONTROL PANEL SETTINGS VIEW BUTTON This button will enter the Settings View when not already in the Settings View, or when already in the Settings View it will enter the Main View. ALARMS VIEW BUTTON This button will enter the Alarms View when not already in the Alarms View, or when already in the Alarms View it will enter the Main View.

  • Page 28: Overview Icons

    OVERVIEW ICONS Reference Name Compressor status Vessel pressure indication or info text Compressor info Main View Indication Measuring View Indication Settings View Indication Alarm View Indication DPF REGENERATION High Exhaust System Temperature. MAIN VIEW   Means that the Diesel Particle Filter is being regenerated.
  • Page 29 Reference Name Reference Name Reference Name DPF REGENERATION INHIBITED OPERATION MODE FUELTANK Diesel Particle Filter Regeneration Local Running at internal fueltank.   Inhibited means that the DPF regeneration OPERATION MODE FUELTANK is inhibited, even if all criteria to activate a Remote Running at internal fueltank &...

  • Page 30: Automatic Functions

    - These functions can be configured according to the needs of the application. - These functions may require an Atlas Copco Service Key to be accessible. - Contact Atlas Copco Technical Support for assistance in setting up a machine with Automatic Functions.

  • Page 31: Possible Views

    POSSIBLE VIEWS Main View Setup View Alarm View Measuring View Use the Up and Down navigation buttons to scroll through Use the Up and Down navigation buttons to scroll through the full list of settings. the full list of alarms. MEASUREMENTS Use the Enter button to enter the selected submenu.

  • Page 32: Starting

    STARTING Switch on the battery switch if so equipped. blow down valve. After power up, the vessel pressure Active Buttons normally is low enough to proceed with the starting Switch the controller on by pressing the power button. Start Button procedure.
  • Page 33 The display now shows The engine starts cranking, the display shows The display now shows MAIN VIEW MAIN VIEW ENGINE CRANKING ENGINE RESTING 0RPM 800RPM 120s 324RPM 1286h 324RPM 0.0bar 1286h --RPM 0.0bar The engine cranks until 800 rpm is reached. Active Buttons Active Buttons If 800 rpm is not reached within 30 seconds, the starting...
  • Page 34 The engine starts running at idle speed. The display shows The display now shows After warming up the machine is ready to be loaded and is waiting for a load command; the display shows MAIN VIEW MAIN VIEW ENGINE WARMING UP ENGINE WARMING UP 13°C 40°C...
  • Page 35 During operation The engine will now run at maximum rpm, the display will During loading the following display is shown (default show display) The doors must be closed during operation and may be opened for short periods for inspection and adjustments only. Be aware not to touch hot or moving parts when the door is open.

  • Page 36: Stopping

    STOPPING After pressing the STOP button the display will show: After cooling down the engine will stop and the display will show MAIN VIEW ENGINE STOPPING After a Stop command, or in case of a controlled stop Active Buttons 1286h --RPM 5.3bar alarm, the machine will cool down and run at minimum...

  • Page 37: Shutdown

    SHUTDOWN POWER OFF DIESEL PARTICULATE FILTER REGENERATION When the machine is shutdown due to a critical alarm or Press the Power button to switch OFF the controller. When the Diesel Particle Filter regeneration process is an emergency stop the display will show kept at its default ‘AUTOMATIC’...

  • Page 38: Automatic Dpf Regeneration (Default)

    AUTOMATIC DPF REGENERATION (DEFAULT) INHIBIT DPF REGENERATION INCREASING SOOT LOAD In specific cases, when the engine speed is constant at When running in an environment where an elevated When the DPF Regeneration is Inhibited, or when the Minimum RPM, it can happen that the DPF regeneration exhaust temperature is not allowed, it might be necessary engine does not get sufficient possibility to automatically already starts from 30% Soot Load (LSR - Low Speed...

  • Page 39: Turning Regeneration Back To Auto

    TURNING REGENERATION BACK TO AUTO SERVICE REGENERATION then this alarm can be acknowledged by pressing the Machine is not running: Machine is running: ENTER button. If the fuel level is still low, the view Power the controller down. At next power up, the DPF •...
  • Page 40 Set Clock Go To Diagnostics • scroll to the preferred setting • press ENTER. Press the SETTINGS VIEW button Press the SETTINGS VIEW button Now press BACK until you are back in the Main View (or • scroll to ‘1000 GENERAL SETTINGS’ •...
  • Page 41 Set the Auto Load Function Auto Start/Auto Stop Suggested Atlas Copco transducers Parameter 1170 – Auto Start, 1180 – Auto Stop Parameters 1160 – 1180 can be configured in any order and will remain inactive until Atlas Copco Model No.

  • Page 42: Fault Codes

    FAULT CODES There are several parameters that are continuously When one of these parameters exceeds its specified limit watched. the compressor will react depending the present status of the control box. Alarm code Alarm text Fail class Trigger 1231 FUEL FILL CHECK Warning 1503 INITIAL OVERHAUL REQUIRED...
  • Page 43 Alarm code Alarm text Fail class Trigger 3720 INTERSTAGE PRESSURE SENSOR CIRCUIT Warning 4000 L.P. ELEMENT TEMPERATURE HIGH Warning 4010 L.P. ELEMENT TEMP. ALARM 2 Controlled Stop 4020 L.P. ELEMENT TEMP. ALARM 3 Shutdown 4040 L.P. ELEMENT TEMP. SENSOR CIRCUIT Shutdown 4070 AMBIENT TEMPERATURE SENSOR CIRCUIT...
  • Page 44 Warning 7110 PLEASE FORCE DPF REGENERATION ! Inhibit Load 7120 LOAD PREVENTION - HIGH DPF SOOT LOAD Controlled Stop 7130 SOOT LOAD TOO HIGH - CALL ATLAS COPCO Warning 7222 COMBO COMMUNICATION FAILURE Warning 7223 COMBO PA SENSOR WARNING Warning...

  • Page 45: Emergency Stop

    EMERGENCY STOP The emergency stop button is only to be used in emergency situations; not for stopping procedures. When an emergency stop button (1) is pressed, power to all outputs is terminated, by the emergency stop itself (hardware) as well as by the software. When the emergency stop button (1) is pressed the operator can unlock the emergency stop by turning it counter-clockwise.

  • Page 46: Maintenance

    It guarantees that all necessary parts are replaced at the (ASB), which may be obtained on request. same time which improves the uptime of the unit. Consult Atlas Copco. To purchase service paks contact your local Atlas Copco representative. Hours Pak Order number...

  • Page 47: Preventive Maintenance Schedule For The Compressor

    PREVENTIVE MAINTENANCE SCHEDULE FOR THE COMPRESSOR The schedule contains a summary of the maintenance For engine maintenance refer to Engine Operation instructions. Manual. Read the respective section before taking maintenance The maintenance schedule has to be seen as a guideline for measures.
  • Page 48 When changing or inspecting, be sure to Service Procedures level and stop the engine. • *1: Included within Atlas Copco Service Kit • *2: When biodiesel fuel is used, change the fuel filter Changing interval of engine oil: cartridge, fuel hose and clamp bands with new ones at intervals half of the usual ones.

  • Page 49: Oil Specifications

    OIL SPECIFICATIONS LUBRICATION OILS Engine oil It is strongly recommended to use Atlas Copco branded Temperature Range Type of Oil PAROIL Extra lubrication oils for compressor. Compressor Order number PAROIL Between -13°F and 122°F M Xtreme Compressor oil Can Paroil Extra 5 Liter/1.32 Gallon:...

  • Page 50: Oil Level Check

    With the unit standing level, engine stopped, check the In this case, contact Atlas Copco. Fill the air receiver until the pointer of the oil level level of the compressor oil. The pointer of the oil level...

  • Page 51: Cleaning Coolers

    CLEANING COOLERS BATTERY CARE Before handling batteries, read the relevant safety precautions and act accordingly. An ASB (Service Bulletin) dealing elaborately with batteries and due care is available on request. If the battery is still dry, it must be activated as described in point 4.7.1.

  • Page 52: Adjustments And Servicing Procedures

    Adjustments and servicing procedures ADJUSTMENT OF THE CONTINUOUS REGULATING SYSTEM - 52 -...

  • Page 53: Air Filter Engine/Compressor

    1. Start and warm up the engine. Recommendations 2. With the outlet valves (AOV) closed, loosen the regu- The Atlas Copco air filters are specially lating valve’s locknut and adjust the regulating valve designed for the application. The use of non-...

  • Page 54: Air Receiver

    AIR RECEIVER FUEL SYSTEM The air receiver is tested according to official standards. Regularly have inspections carried out in conformity with local regulations. Replacing the filter element: 1. Unscrew the final filter element from the adapter head. 2. Clean the adapter head sealing surface. Lightly oil the SAFETY VALVE gasket of the new element and screw the latter onto the header until the gasket is properly seated, then...

  • Page 55: Problem Solving

    Have element removed and inspected by an Atlas copco Service representative. Air intake throttle valve remains partially closed. Check unloader and identify reason for open valve; if possible: solve; else: contact Atlas copco. Safety valve (SV) leaking. Remove and inspect. Replace if not airtight after reinstallation.
  • Page 56 Remove valve and check for proper opening and closing. Replace if out of order. Fan blade(s) broken. Check and correct if necessary. Oil separator element (OS) clogged. Have element removed and inspected by an Atlas copco Service representative. - 56 -...

  • Page 57: Technical Specifications

    Technical specifications TORQUE VALUES CRITICAL TORQUE VALUES GENERAL TORQUE VALUES Assemblies Torque value Variance The following tables list the recommended torques applied for general applications Axles to frame: ft.lbf during assembly of the compressor. Wheel nuts ±10% For hexagon screws and nuts with strength grade 8.8 Bolts, front axle/frame ±10% Thread size...

  • Page 58: Compressor /Engine Specifications

    COMPRESSOR /ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation Unit XAS 185 CD7 Absolute inlet pressure 14.7 Relative air humidity Air inlet temperature °C °F Normal effective working pressure The inlet conditions are specified at the air inlet grating outside the canopy. LIMITATIONS Designation Unit XAS 185 CD7...

  • Page 59: Performance Data

    PERFORMANCE DATA ENGINE Designation Unit XAS 185 CD7 Designation Unit XAS 185 CD7 Engine shaft speed, normal and maximum 2800 Make Caterpillar Engine shaft speed, compressor unloaded 1600 Type C2.2T (404F-E22T) Free air delivery 87.31 Ethylene glycol mix w/SCA Coolant package Number of cylinders Fuel consumption at...

  • Page 60: Rejection Limits

    REJECTION LIMITS 1) At reference conditions, if applicable, and at normal shaft speed unless otherwise Designation Unit All units stated. Minimum pressure valve - minimum 2) Free Air Delivery (volume flow rate) is measured according to ISO 1217 ed.4 2009 closing pressure annex D Minimum pressure valve - maximum...

  • Page 61: Disposal

    Your Atlas copco compressor consists for the most part of metallic materials, that can be remelted in steelworks and smelting works and that is therefore almost infinite recyclable.

  • Page 62: Maintenance Log

    Maintenance log Compressor Customer..................................................Serial number..................................................... Service hours Maintenance action Date By initials - 62 -...
  • Page 64 www.atlascopco.com...

Table of Contents