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SCHNIER smart-E 310 Operating Manual

High-voltage supply
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Summary of Contents for SCHNIER smart-E 310

  • Page 2: Table Of Contents

    Table of Contents Product and Manufacturer 1.1. Product description 1.2. Designation 1.4. Block diagram 1.4.2. Option with Discharger 1.5. Specifications 1.6.2. Supply with discharger 1.7. Warranty 1.8. Manufacturer Guide to this Operating Manual 2.1. Accessibility to the operating manual / Storing 2.2.
  • Page 3 8.2.1. EDS-Files 8.2.2. Control of the generator via CAN open 8.2.3. Structure and content of the PDOs 8.2.4. An example of the controls of the PDOs 8.2.5. Object directory 8.2.6. Bit map 8.2.7. Describing the control word 8.2.8. Description of the status word PROFINET interface specifications 9.2.

  • Page 4: Product And Manufacturer

    These new devices are recognizable by their designation, due to the addition of: ISO 13849-1:2008 Category 3 PL d. The smart-E 310 or smart-E 510 has separate 24 V supplies for the CPU and for HV generation. Thus, communication via the bus can be maintained, even if the energy supply of the HV generator is disconnected, for example to free access to the high voltage carrying parts.

  • Page 5: Block Diagram

    1.4. Block diagram 1.4.1. Option without Discharger Damping resistance Power level Transformer HV multiplier output -DRIVE 24 V 24 V CPU Measurement I measurement resistance Micro-controller Fieldbus V measurement R.E. Monitoring monitor contact 1.4.2. Option with Discharger HV-Output Discharger Power Damping level resistance...

  • Page 6: Specifications

    1.5. Specifications smart-E 310 smart-E 510 Supply voltage DRIVE 24 V DC (+/- 10 %) max. 2 A 24 V DC (+/- 10 %) max. 4 A fuse max. 4A fuse max. 4A Supply voltage CPU 24 V DC (+/- 10 %) max. 1 A 24 V DC (+/- 10 %) max.

  • Page 7: Supply With Discharger

    1.7. Warranty All warranties are void if the device is opened, modified, parts not replaced with the original parts or if this operating manual is not observed. 1.8. Manufacturer SCHNIER Elektrostatik GmbH Bayernstr.13 72768 Reutlingen Germany Tel: +49 (0) 71 21 / 90 973 -60 Fax: +49 (0) 71 21 / 90 973 -99 mail@schnier-elektrostatik.de...

  • Page 8: Guide To This Operating Manual

    Only with knowledge of this operating manual can errors be avoided and operation that is safe and free of malfunctions can be guaranteed. SCHNIER Elektrostatik GmbH assumes no liability for damage that occurs due to non-compliance with this operating manual! This operating manual is valid for: Installation and service personnel (e.g., machine installers, IT specialists, electrically...

  • Page 9: Intended Use

    Intended Use These devices are intended for use in stationary electrostatic application equipment for coating to product standards: EN 50176:2009 Stationary electrostatic application equipment for ignitable liq- uid coating material EN 50177:2009 Stationary electrostatic application equipment for ignitable coat- ing powders EN 50223:2015 Stationary electrostatic application equipment for ignitable flock material EN 50348:2010 + Cor:2010 Stationary electrostatic application equipment for...

  • Page 10: Service Life

    3.1. Service life The service life is set to a maximum of 20 years, since this value is based on the methods in EN 13849. In addition, Performance Level d does not apply to residual en- ergy monitoring. Obvious defective devices must be shut down immediately. 3.2.

  • Page 11: Special Instructions From The Product Standards

    3.3. Special instructions from the product standards The above mentioned product standards describe the safety requirements for the sta- tionary equipment for electrostatic coatings. For information and in the interest of safety the following sections of these standards are especially noted: Section The distance between the workpiece and the parts under 5.2.1...

  • Page 12: Installation

    Installation 4.1. Overview 4.1.1. HV-Supply with CAN-Interface High voltage plug Drive supply and monitoring contact M12 connection 5-pole B-coded plug Ground connection M6 threaded bolts CAN- bus / CPU-supply M12 connection 5-pole A-coded plug LED supply LED CAN status LED HV status Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 12 of 54...
  • Page 13 4.1.2. HV-Supply with PROFINET, Ethernet/IP or EtherCAT High voltage plug Network M12 connection 4-pin socket D-cod. Drive supply and monitoring contact M12 connection 5-pole B-coded plug Ground connection M6 threaded bolts Service Interface LED supply LED Ethernet status LED HV status Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 13 of 54...
  • Page 14 4.1.3. HV-supply with integrated discharger High-voltage output Cable is cast in insulation grease High-voltage connection and must be installed/replaced in Connection between genera- the factory tor and discharger must only be replaced in the factory Network M12 connection 4-pin socket D-cod. Drive supply and monitoring contact M12 connection...

  • Page 15: Mounting

    Fig. 1 4.2.1. HV-Supply without integrated discharger Grounded surface 4 screws M5 x 25 (16) – e.g. DIN 912 Value in brackets = smart-E 310 Value without brackets = smart-E 510 WARNING Overtightening of the screws can cause cracks. WARNING The HV generator must be installed without clearance on a grounded plate, to prevent electrostatic charging of the back.
  • Page 16 4.2.2. HV supply with integrated discharger Geerdete Fläche 3 screws M5 x 25 (16) – z. B. DIN 912 1 screw M5 x 35 (25) – z. B. DIN 912 Value in brackets = smart-E 310Dx Value out of brackets = smart-E 510Dx WARNING Overtightening of the screws can cause cracks.

  • Page 17: Dimensional Drawings

    4.3. Dimensional drawings 4.3.1. HV-supply without integrated discharger SCHNIER has 3D-models and CAD files available on the product website http://www.smart-E310.de. Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 17 of 54...
  • Page 18 4.3.2. HV-supply with integrated discharger SCHNIER has 3D-models and CAD files available on the product website http://www.smart-E310.de. Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 18 of 54...

  • Page 19: Electrical Connection

    Electrical connection WARNING Do not open, plug-in or unplug connections under live volt- age. Following should be noted with the M12 connector: The connected cables have to be shielded. Operation is subjected to the circumstance of tightened M12 female screws. The counterpart has to fulfill the IP 64 standard.

  • Page 20: Hs-Erzeuger Mit Can-Bus-Schnittstelle

    5.2. HS-Erzeuger mit CAN-BUS-Schnittstelle (supplies with PROFINET, Ethernet/IP or EtherCAT see 5.3) This picture shows the orientation of the M12 connectors on the front of the supply. Drive Ground CAN/CPU 5.2.1. Bus interface The CAN-Interface is a 5-pole A-coded plug. It contains CAN-bus wires and the 24 V power for the Controller (CPU).

  • Page 21: Bus Connection

    5.3. HV-supply with PROFINET, Ethernet-IP or EtherCAT-Interface (Supplies with CAN-Bus see 5.2) Following picture shows the orientation of the M12 connectors on the front of the supply Field bus Drive Ground 5.3.1. Bus connection The Ethernet connection is a 4-pin M12 D-coded socket: Signal Symbol TXD+...

  • Page 22: Grounding

    5.4. Grounding In the first step the ground is connected. The high-voltage circuit is closed between the HV generator and workpiece through the ground connection. The ground connection is a standard M6 threaded bolt. Sprayer system Workpiece HV generator HV ground screw / POAG as short a possible WARNING The ground wire must be as short as possible and have a cross-...

  • Page 23: Led Indicators

    LED indicators Please note, these LEDs are not safety components! On the front side, 3 LEDs show continuous information about the current supply, net- work and the HV status. Each LED has two colors (red/green). 4 conditions can be displayed: off, green, red and yellow (red + green): Status LED of the power supply Dark: None of the 24V are on Green: Only 24 V CPU is on...

  • Page 24: Operation

    Operation Before operating, the following safety instructions must be read through carefully and must be understood: 7.1. Safety instructions for operation, service and repair General information:  A deviation from the conditions for the above mentioned intended use is not permitted.

  • Page 25: Generation Of High Voltage

    The specifications for secure access to the spray zone listed in Section 3 must be fulfilled. 7.5. Voltage and current control The smart-E 310 or 510 has voltage and current control. These can be set using the following parameters: a) U target...

  • Page 26: Constant Voltage Operation

    7.5.1. Constant voltage operation Closed control circuit system with direct feedback of the actual value of the high volt- age output. In constant voltage mode, the set output voltage is held constant by a con- trol device, independent of variable operating currents up to the performance limit of the high voltage device.

  • Page 27: Constant Current Operation

    7.5.2. Constant current operation Closed control circuit system with direct feedback of the actual value of the high volt- age current to a control device. Operating current is thereby held constant, the high voltage output varies the load dependency between a minimum and maximum process defined value.

  • Page 28: Dynamic Switch Off Di/Dt

    7.7. Electrical arc detection Electrical arc detection for the smart-E 310 or 510 is in a position to detect high voltage electrical arcs without undesired switch off during dynamic processes such as robot painting. The sensitivity can be set in 9 levels from 1 to 10. The highest sensitivity is at level 1, accordingly the most insensitive level is 10.

  • Page 29: Safety Relevant Details

    7.8.2. Safety relevant details The installed residual energy monitoring of the HV generators of the smart-E series is designed redundant and 1-error safe. To maintain this advantage also in interactions with the surrounding system, the following measures are absolutely required by the user: Measures Reason...

  • Page 30: Operating Mode Of The Integrated Discharger

    The discharger must not be separately controlled; this is done by the smart-E 310 or smart-E 510. As soon as the high-voltage is switched off, the smart-E 310 or smart-E 510 activates the discharger.

  • Page 31: Specification Of The Fieldbus Interfaces

    EDS files are simple text files that use network configuration tools to support the identification of products and their simple equipping in a network. SCHNIER provides an EDS file with all parameters and format in- formation of the HV generator. It can be obtained on the smart-E website www.smart-E310.de.

  • Page 32: Structure And Content Of The Pdos

    8.2.3. Structure and content of the PDOs RXPDO1 contains 3 objects from the object directory and is set up as follows: The objects are permanently preset. TXPDO1 also contains 3 objects from the object directory and is set up as follows: The objects are permanently preset.
  • Page 33 In the case of a switch off (e.g electrical arc or U or for a warning, the generator sets the corresponding Bit in the status register and the collective Bit. The status of the generator can be read out via TXPDO1 where an SYN object is sent. The following example shows the content of a TXPDO1 after an Imax switch off: Current and voltage at the output return to 0, depending on the system capacity.

  • Page 34: Object Directory

    8.2.5. Object directory Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 34 of 54...

  • Page 35: Bit Map

    8.2.6. Bit map Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 35 of 54...

  • Page 36: Describing The Control Word

    8.2.7. Describing the control word Byte Control bit Description High voltage ON 1: Switch on high voltage 0: Switch off high voltage Reset error 1: All errors are confirmed 0: No action Note: In order to switch on HV again, after an error has been con- firmed, the "HV ON"...
  • Page 37 Warning: invalid target value for 1: An invalid parameter (value out- voltage or current side of range) has been received 0: Parameter valid 1..7 Reserve Missing DRIVE power (when HV 1: 24 V DRIVE is not on and HV ON has been set 0: No error or error acknowledged Reserve...

  • Page 38: Profinet Interface Specifications

    Profinet based on the ethernet physical layer. To create communication between the smart-E 310 or smart-E 510 and profinet controller (PN controller), no special steps are required. The IP address is set automatically. See the manual of your PN controller for further information.

  • Page 39: Receive I/O Data Mapping (Pn-Io Controller To Pn-Io Device)

    9.2.3. Receive I/O data mapping (PN-IO controller to PN-IO device) Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Control word U target value U min (kV) I Limit (uA) Imax (uA) (kV) Byte 10~19...

  • Page 40: Describing The Control Word

    9.2.6. Describing the control word Byte Control bit Description High voltage ON 1: Switch on high voltage 0: Switch off high voltage Reset error 1: All errors are confirmed 0: No action Note: In order to switch on HV again, after an error has been con- firmed, the "HV ON"...

  • Page 41: Description Of The Status Word

    9.2.7. Description of the status word Byte Status bit Description HV display ON Mirror bit of the HV EIN bit (V2.01and higher) Reserve Collective error / switch off 1: For error or switch off 0: No error Collective warning 1: For warning 0: No warning The high voltage is safety off.
  • Page 42 switch off 1: Imax switch off 0: No error or error acknowledged switch off 1: Umin switch off 0: No error or error acknowledged Electrical arc switch off 1: Electrical arc detected and switched 0: No error or error acknowledged Over-voltage switch off 1: An actual value above 109 kV has been detected...

  • Page 43: Specification Of The Ethernet/Ip Interface

    Specification of the Ethernet/IP interface (smart-E 310e, smart-E510e, smart-E 310De, smart-E 510De) 10.1.Bus interface Ethernet/IP based on the ethernet physical layer. To create communication between the smart-E510 (EIP adaptor) and the Ethernet/IP controller (EIP scanner), the corre- sponding settings must be adjusted in the controller (see manual of your Ethernet/IP controller for further information): The HV generator has a factory preset IP address 192.168.100.122.

  • Page 44: Application Interface

    10.2.Application interface 10.2.1. Receive I/O data mapping (EIP controller to Smart-E510) Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Control word U target value U min (kV) I Limit (uA) Imax (uA) (kV) Byte...

  • Page 45: Describing The Control Word

    Reserve Reserve Heartbeat The smart-E 310 or smart-E 510 expects a heart- beat signal (1Hz) via EIP-controller. This monitoring is initially deactivated and is then activated with the first heartbeat. If a heartbeat never comes, then the generator can be operated without it.

  • Page 46: Description Of The Status Word

    10.2.5. Description of the status word Byte Status bit Description HV display ON Mirror bit of the HV EIN bit (V2.01and higher) Reserve Collective error / switch off 1: For error or switch off 0: No error Collective warning 1: For warning 0: No warning The high voltage is safety off.
  • Page 47 Imax switch off 1: Imax switch off 0: No error or error acknowledged Umin switch off 1: Umin switch off 0: No error or error acknowledged Electrical arc switch off 1: Electrical arc detected and switched off 0: No error or error acknowledged Over-voltage switch off 1: An actual value above 109 kV has been detected...

  • Page 48: Specification Of The Ethercat Interface

    ESI-files are simple text files that use network configuration tools to support the identification of products and their simple equipping in a network. SCHNIER provides an ESI file with all parameters and format information of the HV generator. It can be obtained on the smart-E website www.smart-E310.de.

  • Page 49: I/O Data Definition (Area, Unit, Standard)

    11.2.4. I/O data definition (area, unit, standard) Data Unit Max smart- Max smart-E Stan Remarks E 310 dard U target kV target val- ue/limiting value U min Limit value for Umin- switch off I Limit* 800 / 600 Target value for cur- 0-80 kV –...

  • Page 50: Describing The Control Word

    11.2.5. Describing the control word Byte Control bit Description High voltage ON 1: Switch on high voltage 0: Switch off high voltage Reset error 1: All errors are confirmed 0: No action Note: In order to switch on HV again, after an error has been confirmed, the "HV ON"...

  • Page 51: Description Of The Status Word

    11.2.6. Description of the status word Byte Status bit Description HV display ON Mirror bit of the HV EIN bit (V2.01 and higher) Reserve Collective error / switch off 1: For error or switch off 0: no error Collective warning 1: For warning 0: No warning The high voltage is safety off.
  • Page 52 Imax switch off 1: Imax switch off 0: no error or error acknowledged Umin switch off 1: Umin switch off 0: no error or error acknowledged Electrical arc switch off 1: Electrical arc detected and switched off 0: no error or error acknowledged Over-voltage switch off 1: An actual value above 109 kV has been detected...

  • Page 53: Declaration Of Conformity

    Manufacturer: SCHNIER Elektrostatik GmbH Bayernstrasse 13 D-72768 Reutlingen Product: High voltage generator Type / SCHNIER item no.: smart-E 310p / 810366, smart-E 310c / 810368, smart-E 510p / 810370, smart-E 510e / 810372, smart-E 510t / 810376, smart-E 310t /810377,...

  • Page 54: Operating Manual 810378-Bal-En-170330 Mach/30 2017

    Operating manual 810378-BAL-EN-170330 Mach/30 2017 Page 54 of 54...

This manual is also suitable for:

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