Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Let's Go Aero Manuals
  4. Automobile Accessories
  5. BLACK BOX
  6. Assembly, installation and operation instructions

Let's Go Aero BLACK BOX Assembly, Installation And Operation Instructions

Slide-out enclosed cargo carrier system
Hide thumbs Also See for BLACK BOX:

Advertisement

Quick Links

Download this manual
Installation & Safe Use Operation Highlights
Rated for 300 lbs of cargo payload. 160 lbs empty weight.
Class II minimum tow rating required; Class III recommended.
BlACK BOX SYSTEM - ASSEMBLY, INSTALLATION, AND OPERATION INSTRUCTIONS:
Description
FlatPipe™ Spine Assembly & Installation on Hitch...........................................
Safe Use & Operation ........................................................................................
Rack Parts & Assembly ......................................................................................
AerFoil Lid Parts & Assembly .............................................................................
Warranty & Registration .....................................................................................
For More Information & Accessories, Visit our Website - www.LetsGoAero.com
For Technical Support & Product Questions Contact Us at 877-464-2376 or 719- 630-3800
BBOXManual-042117Rev
PRODUCT MANUAL
Fits 2" size receiver hitches.
Email: SUPPORT@LETSGOAERO.COM
PAGE 1 OF 14
Slide-Out Enclosed Cargo Carrier System
BLACK BOX
Set Item Product
Page
2
3
4
11
14

Advertisement

loading
Need help?

Need help?

Do you have a question about the BLACK BOX and is the answer not in the manual?

Questions and answers

Related Manuals for Let's Go Aero BLACK BOX

Summary of Contents for Let's Go Aero BLACK BOX

  • Page 1 Fits 2” size receiver hitches. Rated for 300 lbs of cargo payload. 160 lbs empty weight. Class II minimum tow rating required; Class III recommended. BlACK BOX SYSTEM - ASSEMBLY, INSTALLATION, AND OPERATION INSTRUCTIONS: Description Page FlatPipe™ Spine Assembly & Installation on Hitch...........
  • Page 2 FLATPIPE™ SPINE ASSEMBLY AND INSTALLATION Qty. Description FlatPipe™ Spine Retainer Clip ® 5/8” Silent Hitch Pin ® 5/8” Silent Hitch Pin (hand-tighten version) 5/8” Lock Washer 5/8” Plastic Bushing 5/8” Spring Nut End Cap, 2” Square Rubber Bumper 5/8” Flat Washer STEP 1 Install two spring nuts [G] as shown.
  • Page 3 Black Box’s weight from your identified tongue weight rating. The difference represents your vehicle and hitch receiver’s available load weight. The Black Box is rated for up to 300 lbs of cargo payload weight. Position heaviest cargo in the center of the carrier and lighter cargo to the outside perimeter About Slide Out &...
  • Page 4 NOTE: End Tubes [X] and excess Square End Caps [EE] are for open rack assembly only. For Black Box Enclosed Cargo Carrier you may discard these pieces or save for open rack use. See GearCage Rack assembly manual for open rack assembly.
  • Page 5 FLAT PIPE FRAME MOUNTING PLATFORM PAGE 5 OF 14...
  • Page 6 STEP 1 Slide the Female Tubes [M] over FlatPipe Spine [A]. NOTE: The holes at the end of the Spine and the Females Tubes must line up for proper assembly. Using 5/16 Carriage Bolts, 5/16 Washers, and 5/16 Nuts [P, Q, R] attach the Frame Angles [N] and the Hat Brackets [O] to the Female Tubes.
  • Page 7 STEP 3 STEP 3: Using a M6 Washer and a M6 Nylock Nut [AA, BB] with a 2.5” Joint Connector Bolt [Y] join two (2) Floor Panels [V] (excluding the third, center Floor Panel which will be attached in the next step), four (4) U-Tubes [U], to the assembled Cross Tubes [FF] and Frame Angles [N] of the Flat Pipe Platform.
  • Page 8 STEP 5 [Figure 1] [Figure 2] Using a 1.5” Socket Head Bolt [CC] and Pin Nut [DD] on the two holes at the ends of the tubes Large Hole only, connect the Side Tubes [W] and Side Panels [II] to the rack frame by dropping the Small Hole Socket Head Bolt through the top of the Side Tube down through the Side Panel [Figure 1].
  • Page 9 [Before] [Figure 3] [Figure 4] STEP 6 With the Side Tubes and End Tubes in place. Un-bolt and remove the two (2) 2.5” Joint Connector Bolts [Y] at each end of the rack allowing the bottom lip of the End Panels [JJ] and [KK] to slip between the Cross Tubes [FF] and U-Tubes [U] [Figure 3].
  • Page 10 WARNING: The Safety Cable prevents the Black Box rack from sliding off the Spine when telescoped. The rack may be slide out when parked for vehicle hatch access only. Never move the vehicle while the carrier is slid out. Failure to engage the Safety Cable may result in bodily injury and property damage.

  • Page 11: Required Tools

    AERFOIL LID PARTS & ASSEMBLY OVERVIEW 5/32” ALLEN WRENCH 7/16” WRENCHES HAMMER REQUIRED TOOLS: RUBBER MALLET PHILLIPS SCREWDRIVER, 3/8” WRENCH STEP 11 TOOL: 5/32” HEX WRENCH Unfold AerFoil Cover [UU] and place face-up. Install Handle [AAA] using two (2) each 10-24 x 1.25 Phillips Screws, 10-24 Nylock Nuts, 3/16 X 1 Fender Washers [JJJ, KKK, LLL].
  • Page 12 STEP 12 Place the AerFoil face down so the inner groves are exposed. Unfold Bulk [VV] and [WW] Heads and remove the pre-installed Joint Connector Bolt [BBB] from the ends of the Bulk Heads. I nsert the Bulk Heads into the groove near the edge of the AerFoil [UU] so the Bulk Heads cut Cover...
  • Page 13 STEP 15 TOOLS: DRILL; 1/4” & 13/16” BITS, 3/8” & 7/16” WRENCHES, HAMMER, CENTER PUNCH NOTE: This step will be easiest if someone assists you. Attach the top of the Hinges located on [JJ] [VV] End Panel to the Bulk Head on the AerFoil Lid using 1/4-20 X 1.25 [CCC]...

  • Page 14: One-Year Limited Warranty

    ONE YEAR LIMITED WARRANTY We warrant this Let’s Go Aero brand product during the time the original retail purchaser owns it. This warranty terminates if a purchaser transfers the product to any other person. Let’s Go Aero warrants this product to be free from defect in material and workmanship for one year (retain your sales receipt for your records).