Siemens SITRANS F M MAG 8000 Operating Manual
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Siemens SITRANS F M MAG 8000 Operating Manual

Battery operated water meter
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SITRANS F M
Battery operated water meter type MAG 8000 & MAG 8000 CT
Technical Documentation (handbooks, instructions, manuals etc.) for the complete product
range SITRANS F can be found on the internet/intranet via the following link:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300
Order no.: FDK:521H1193
SFIDK.PS.026.D9.02
[

Operating Manual

Edition 09/2007 - Revision 09
*083R9174*
]

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Summary of Contents for Siemens SITRANS F M MAG 8000

  • Page 1: Operating Manual

    Battery operated water meter type MAG 8000 & MAG 8000 CT Technical Documentation (handbooks, instructions, manuals etc.) for the complete product range SITRANS F can be found on the internet/intranet via the following link: English: http://www4.ad.siemens.de/WW/view/en/10806951/133300 Order no.: FDK:521H1193 *083R9174*...

  • Page 2: Table Of Contents

    MAG 8000 & MAG 8000 CT Contents Introduction ........................3 User guidelines ......................... 3 Manufacturer’s design and safety statement ..............4 Installation ......................... 5 Mechanical installation ..................... 5 Electrical connection ..................... 10 Electrical installation ...................... 10 IP enclosure rating ......................13 Commissioning ......................

  • Page 3: Introduction

    For applications involving high working pressures or media that can be dangerous to people, surroundings, equipment or other in the event of pipe fracture, Siemens recommends taking precautions such as special placement, shielding or installation of a safety guard or safety valve prior to installation of the sensor.

  • Page 4: Manufacturer's Design And Safety Statement

    PED. • Removal of the terminal box except by Siemens Flow Instruments A/S or their approved agents will invalidate the PED conformity of the product. In accordance with “Pressure Equipment Directive” (97/23/EC).

  • Page 5: Installation

    MAG 8000 & MAG 8000 CT 2. Installation Installation Installation conditions for MAG 8000 CT is different from MAG 8000, for detailed infor- 2.1 Mechanical installation mation please see OIML R49 and MI-001 certificates for MAG 8000 Flow direction Please note sensor flow direction. Flow direction „forward“...
  • Page 6 MAG 8000 & MAG 8000 CT 2. Installation Installation in large pipes The water meter can be installed between two reducers (e.g. DIN 28545). With an 8° reducer, (MAG 8000) the following pressure drop curve applies. The curves are applicable to water. Example: A flow velocity of 3 m/s (10 ft./sec.) (V) in a sensor with a diameter reduction from DN 100...
  • Page 7 MAG 8000 & MAG 8000 CT 2. Installation Installation instructions Gaskets are installed and connection flange (continued) must have a smooth surface and be in line with the sensor. Gaskets are recommended, but are not included with the flowmeter. Advice for gasket selection: •...
  • Page 8 2. Installation MAG 8000 & MAG 8000 CT Cathodic protected piping Special attention for meter installation in cathodic protected pipeline. Isolate the meter from the pipeline by mounting isolation Sleeves and Washers on the flange bolts and connect a wire between the pipelines, dimensioned to manage the cathodic current and environmental influence.
  • Page 9 2. Installation MAG 8000 & MAG 8000 CT Maximum allowable Nominal size PN 10 PN 16 PN 40 Class 150 torques inch f/lbs f/lbs f/lbs f/lbs (continued) 1" 1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18"...

  • Page 10: Electrical Connection

    MAG 8000 & MAG 8000 CT 3. Electrical connection 3.1 Electrical installation 3.6 V DC battery connector - male and pulse connection terminals are placed in the right side of the PCB board - see figure. Connection diagram Connection for add-on interface modules is placed on the left side.
  • Page 11 3. Electrical connection MAG 8000 & MAG 8000 CT Pulse output connection diagram for MAG 8000 & MAG 8000 CT The pulse output can be configured as volume, alarm or call-up, see section 4 “Commissioning”. Pulse output is not polarized and can be connected for positive or negative logic. R = pull up/down resistor is selected in relation to the V power supply and with at max.
  • Page 12 3. Electrical connection MAG 8000 & MAG 8000 CT Connection diagram for 115/230 V AC (mains) or 12-24 V AC/DC (line) power supply 115/230 V AC (mains) Mains power input: Factory mounted PUR cable with 2 x 1 mm (brown wire, blue wire) power supply cable length = 3 m Mains power input:...

  • Page 13: Ip Enclosure Rating

    3. Electrical connection MAG 8000 & MAG 8000 CT Cable installation Choose the correct glands for the selected cable type, see section 9.1 „Accessories“ for glands selection. Make sure the shield is mounted under the cable clamps - do not make pig tails. The mains or line powered PUR cable (no shield) has to be mounted under the cable clamps.

  • Page 14: Commissioning

    (see section 9.1 „Accessories“). Read Flow Tool FAQ and Release Note installed with the Flow Tool software. Visit www.siemens.com/flow, navigate to Tools & Downloads for newest update and support. Connecting the PC to the meter Start Flow Tool software program Select the Flow Tool icon on the windows desktop.
  • Page 15 New device drivers are included in the latest Flow Tool program available at www.siemens.com/ flow under Battery operated Flowmeter - Tools & Downloads - SITRANS F M MAG 8000. Data backup Meter information is stored in a internal data prom, that secure data when the power disappear.
  • Page 16 MAG 8000 & MAG 8000 CT 4. Commissioning Data protection by A hardware key is installed in the HL hole to hardware key change protected parameters. The HL hole is located in the front of the PCB board behind the battery.
  • Page 17 4. Commissioning MAG 8000 & MAG 8000 CT Customer selected parameter list The default parameter list is divided into functional groups with maximum 99 parameters included. Your own parameter list can be configured by generating a new parameter list and copying an existing parameter to the new list.

  • Page 18: Unit Selection

    4. Commissioning MAG 8000 & MAG 8000 CT Unit selection MAG 8000 & MAG 8000 CT have totalizer and flow rate units set as ordered via the MLFB structure. The standard MAG 8000 format for each region is: • Europe - m as totalizer and m /h as flow rate •...

  • Page 19: Output Configuration

    4. Commissioning MAG 8000 & MAG 8000 CT 4.2 Output configuration Pulse output can be configured as volume pulse, alarm or call-up. Default factory setting is with output A enabled for forward flow and output B for alarm output. Other output function and pulse settings may be ordered by selecting the -Z option in the MLFB ordering structure.
  • Page 20 MAG 8000 & MAG 8000 CT 4. Commissioning Output configuration in The Flow Tool window shows the parameters for output configuration. Each parameter has its Flow Tool (PC software) own guideline in selecting the correct parameter setting. Pulse output, volume Max.

  • Page 21: Parameter List

    MAG 8000 is delivered with factory settings that are not stored as default values. Because defaults values are not present in the meter, an automatic return to factory values is not possible. The default settings are available at www.siemens.com/flow. Navigate to Tools & Downloads under MAG 8000.
  • Page 22 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Reset customer totalizer 3 Yes/no Customer totalizer 3 reset date PS3 production date and time year-month-day T hours:minutes:seconds Flow rate...
  • Page 23 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Amplifier fault appears 2000-01-01 T 00:00:00 Amplifier fault disappears 2000-01-01 T 00:00:00 Database alarm output enable Yes Yes / No Database fault hours...
  • Page 24 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Flow direction totalizer 2 Reverse forward, reverse or bi-directional net flow Totalizer 2 changes date PS3 production date and time Verification mode enable...
  • Page 25 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Device Product ID 10779 Log interval Monthly Daily, Weekly (7 days), Monthly Delay weekly log interval 0 to 30 Limit for too high consumption...
  • Page 26 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Log period 9 totalized (2) Log period 9 fault status See 168 Log period 9 status information See 169 Date of log period 10...
  • Page 27 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Log period 22 totalized (2) Log period 22 fault status See 168 Log period 22 status information See 169 Date of log period 23...
  • Page 28 4. Commissioning MAG 8000 & MAG 8000 CT FT/PDM Meter Display Parameter/data type Factory settings Data range number version view Fix parameter or meter data that not are changeable Previous settling date PS3 production date and time year-month-day T Advanced hours:minutes:seconds Previous totalizer 1 value Advanced...

  • Page 29: Operation

    MAG 8000 & MAG 8000 CT 5. Operation Operation The meter is designed with a single key and a symbolic display for optimal dialog. 5.1.1 Meter operation via Display key and display The display is divided into 3 areas. Top area with symbols for status information. Middle area with actual information, and the bottom area with index for actual information and the selected menu.

  • Page 30: Menu Overview

    5. Operation MAG 8000 & MAG 8000 CT 5.1.3 Menu overview 5.1.4 Default display Flow tool parameter FT131 defines the default display information with selection between information and • Totalizer 1 (Index 1) accessible display • Totalizer 2 (Index 2) menus •...

  • Page 31: Operator Menu

    5. Operation MAG 8000 & MAG 8000 CT 5.2 Operator menu Flow volume totalizer 1 (factory configured for forward flow calculation). Index 1 MAG 8000 Totalizer 1 The value of totalizer 1 can be reset to zero or set to any value desired (example - replacing an existing old meter).
  • Page 32 MAG 8000 & MAG 8000 CT 5. Operation Customer totalizer 3 indicates the totalized Index 5 Customer totalizer volume since it was last reset. The totalized volume follows totalizer 1 and the display “r” indicates that it can be reset by activating a long key function.

  • Page 33: Internal Data Handling

    5. Operation MAG 8000 & MAG 8000 CT Internal data handling Meter status The meter status parameter (FT120) gives a fast indication of the reliability of the revenue data. It shows whether important information has been reset or manipulated, for instance if the meter has been powered down.
  • Page 34 5. Operation MAG 8000 & MAG 8000 CT Data logger / Consumption alarm The integrated data logger has 26 logging periods where data can be stored daily, weekly or monthly. The logger stores the real consumption for totalizer 1 and totalizer 2 in the selected period. Forward calculated consumption is stored as positive values and reverse calculated consumption is stored as negative values.

  • Page 35: Operation On Battery Power

    MAG 8000 & MAG 8000 CT 5. Operation Operation on battery The MAG 8000 & MAG 8000 CT is factory configured for 6 years of typical operation on the internal power battery pack. High or low temperature, frequent use of IrDA communication, high pulse output rate, and high excitation frequency in leakage detection mode will reduce actual operation time.

  • Page 36: Battery Operation Time And Calculation

    MAG 8000 & MAG 8000 CT 5. Operation 5.4.2 Battery operation Scenario - Revenue application time and calculation Output A Pulse - 10 Hz Output B Alarm or Call up Meter dialog 1 hour per month Excitation frequency 1/15 Hz Country main frequency 50 Hz / 60 Hz Excitation frequency...

  • Page 37: Installation And Replacement Of Batteries

    Disposal of used batteries is regulated under The European Community (EC) two directives, 91/ 157/EEC and 93/86/EEC. These directives are implemented by each member country of the EC independently and in a different way - please contact Siemens for specific regional rules for disposal of batteries.

  • Page 38: Power Up With Battery Reset, Date And Time Set Up

    5. Operation MAG 8000 & MAG 8000 CT 5.4.4 Power up with battery reset, date and time set up After installing new batteries, the power up procedure will enable a reset of the battery capacity calculation and the setup of date and time. Battery capacity reset, date, and time can also be corrected via functions FT508 and FT200.

  • Page 39: Verification

    MAG 8000 & MAG 8000 CT 6. Verification Verification Verification mode increases the measurement frequency to provide maximum measurements per second. This function is especially useful to minimize calibration rig time when validating the flowmeter’s accuracy. The frame around the digits will blink slowly to indicate verification mode is enabled.

  • Page 40: Service

    7. Service MAG 8000 & MAG 8000 CT MAG 8000 & MAG The MAG 8000 & MAG 8000 CT battery operated water meter is based on a very reliable 8000 CT service measurement technology and the advanced alarm monitoring and diagnostics provides valuable guidelines information concerning the meter performance, faults, and service conditions.
  • Page 41 7. Service MAG 8000 & MAG 8000 CT 7.1.1 Faults codes Warning faults cover operating conditions where settings or monitored values exceed configured (continued) limits. Some of the warnings require a manual reset before they are removed from the alarm list. Faults Alarm description Alarm reasons...

  • Page 42: Flow Simulation

    7. Service MAG 8000 & MAG 8000 CT The MAG 8000 & MAG 8000 CT has a built-in flow simulator (FT551 & FT552) to verify and adjust Flow simulation the pulse output to any connected device or system. Warning Totalized values are changed during the simulation and actual flow is NOT measured. Simulation continues until manually turned off (normal operation restored).

  • Page 43: Technical Data

    MAG 8000 & MAG 8000 CT 8. Technical data Technical data Description Specification Meter 8.1 MAG 8000 & MAG Accuracy MAG 8000 8000 CT Standard calibration ± 0.4% of rate ± 2 mm/s Extended calibration ± 0.2% of rate ± 2 mm/s Accuracy MAG 8000 CT Custody transfer OIML R49 for DN 50 ...
  • Page 44 MAG 8000 & MAG 8000 CT 8. Technical data (continued) Transmitter Installation MAG 8000 Integral (compact) or remote with factory mounted cable in 5, 10, 20 or 30 m lengths with IP68/NEMA 6P connectors. Connection is made at the transmitter bottom. Installation MAG 8000 CT Integral (compact) or remote with factory mounted cable in 5 or 10 m lengths with IP68/NEMA 6P connectors.
  • Page 45 MAG 8000 & MAG 8000 CT 8. Technical data (continued) Communication IrDA: Standard integrated infrared communication interface with MODBUS RTU protocol Add-on modules: • RS 232 serial interface with MODBUS RTU (Rx/Tx/GND), point to point with max. 15 m cable •...

  • Page 46: Features/Version

    MAG 8000 & MAG 8000 CT 8. Technical data (continued) Siemens Flow Instruments Modbus RTU specification for add-on modules Device type Slave Baud rates 1200, 2400, 4800, 9600, 19200, 38400 bits/sec. Number of stations Recommended: max. 31 per segment without repeaters...
  • Page 47 MAG 8000 & MAG 8000 CT 8. Technical data Features Application Identification (FT1 & FT2) Tag number (visible on display if numbers are selected) and meter location, up to 15 characters per information. Time and date (FT100) Real time clock and date (max. 15 min. change per year) Totalizer (FT101 &...
  • Page 48 MAG 8000 & MAG 8000 CT 8. Technical data • Fault log has been reset • Hardware key has been broken • Meter has been repowered Data protection • All data stored in an EEPROM. Totalizers 1 and 2 are backed up every 10 min, statistic every hour and power consumption and temperature measurement every 4 hour.

  • Page 49: Meter Uncertainty

    8.3 Meter uncertainty To ensure continuously accurate measurements, water meters must be periodically calibrated. Calibration is performed at Siemens flow facilities, which are accredited according to ISO/IEC 17025 by DANAK and UKAS. The accreditation bodies, DANAK and UKAS, have signed the ILAC MRA agreement (International Laboratory Accreditation Cooperation - Mutual Recognition Arrangement).

  • Page 50: Mag 8000 Ct (Revenue Program) Mi-001

    MAG 8000 & MAG 8000 CT 8. Technical data OIML R49 Pattern approval specification for Class I Size (2“) (2½“) (3“) (4“) (5“) (6“) (8“) (10“) (12“) „R“ Q3/Q1 Q4 [m 78.75 312.5 787.5 1250 2000 2000 Q3 [m 1000 1600 1600 Q2 [m...
  • Page 51 MAG 8000 & MAG 8000 CT 8. Technical data MAG 8000 CT MI-001 verified and labeled products at a given Q3 and Q3/Q4 = 1.25 and Q2/ Q1 = 6.3 measurering ranges se below table: (2“) (2½“) (3“) (4“) (5“) (6“) (8“) (10“)

  • Page 52: Sizing Table Dn 25

    MAG 8000 & MAG 8000 CT 8. Technical data Sizing table DN 25...DN 1200 (1"...48") The table shows the relationship between flow velocity V, flow quantity Q and sensor dimension DN (size). Guidelines for selection of sensor Min. measuring range: 0-0.25 m/s (0-0.8 ft/sec.) Max.

  • Page 53: The Effect Of Temperature On Working Pressure

    MAG 8000 & MAG 8000 CT 8. Technical data The effect of tempe- Metric (Pressures in bar) Imperial (Pressures in Psi) rature on working Sizes 25 mm, 40 mm & > 300 mm Sizes 1", 1½", & > 12" pressure Flange spec.

  • Page 54: Flange Mating Dimensions (Metric)

    MAG 8000 & MAG 8000 CT 8. Technical data 8.9 Flange mating dimen- Dimensions mm Bolting sions (Metric) Holes Bolts PN 10 Dimensions inches Bolting PN 16 inch Holes Bolts ANSI Class 150 1" 4.25 3.12 0.56 0.62 9/16" 1 ½" 3.88 0.68 0.62 9/16"...

  • Page 55: Grounding Rings

    DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 9. Ordering 9. Ordering Please use online PIA Selector to get latest updates. PIA selector link: www.pia-selector.automation.siemens.com SFIDK.PS.026.D9.02...

  • Page 56: Accessories

    9.1 Accessories Description Order No. Symbol PC Flow Tool on CD FDK-087L6001 (Download for free from www.siemens.com/flow) IrDA infrared interface FDK-087L4163 adapter with USB for data acquisition with 1.2 m (3.9 ft) cable Battery backup for mains FDK-087L4201 power supply, one pc. D-cell (3.6 V, 16.5 Ah)

  • Page 57: Spare Parts

    MAG 8000 & MAG 8000 CT 9. Ordering MAG 8000 & MAG 8000 CT has built in Hastelloy grounding electrodes, when installed in PVC or coated pipelines, grounding rings must be installed additionally. Grounding rings, type C must be used for sizes > DN 300. Grounding rings DN 25 to DN 300 in stainless steel are packed in pairs and sold as a “grounding ring kit”.
  • Page 58 MAG 8000 & MAG 8000 CT 9. Ordering Description Order No. Symbol Service tool kit package with various FDK-087L4162 component for service and replacement (10 pcs.) (20 pcs.) (10 pcs.) (10 pcs.) (20 pcs.) (2 x 10 pcs.) Remote cable set 5 m (16.4 ft) with FDK-087L4108 IP68/NEMA 6P plugs - PG 13.5 Remote cable set 5 m (16.4 ft) with...
  • Page 59 MAG 8000 & MAG 8000 CT 9. Ordering Item Description Transmitter Lid Rubber band for holding down IrDA Transmitter cover Hold-down screws Battery pack tie-down Internal battery pack Battery holder Battery holder plate O-ring for transmitter cover Unit label and hardware lock protection Transmitter PCB PCB shield Communication module (optional)

  • Page 60: Approvals And Certificates

    MAG 8000 & MAG 8000 CT 10. Approvals and certificates SFIDK.PS.026.D9.02...
  • Page 61 MAG 8000 & MAG 8000 CT 10. Approvals and certificates SFIDK.PS.026.D9.02...
  • Page 62 MAG 8000 & MAG 8000 CT 10. Approvals and certificates SFIDK.PS.026.D9.02...
  • Page 63 MAG 8000 & MAG 8000 CT 10. Approvals and certificates SFIDK.PS.026.D9.02...
  • Page 64 Siemens has checked the contents of this manual for agreement with the hardware and The reproduction, transmission or use of this document or its contents is not permitted without software described. Since deviations cannot be precluded entirely, Siemens cannot express written authority.

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