Malaguti SPIDER MAX RS 500 Service Manual page 46

HANDLEBAR
To remove the handlebar:
• Remove the handlebar cover: upper, front and rear
(P. 44).
• Cut the clips securing wiring, tubes, and cables.
• Remove the (right and left) brake master cylinders.
• Release the transmissions from the accelerator con-
trol (B).
• Release the two counterweights (P).
• Detach the two twistgrips (M).
• Release the two switches (D).
• Release the screws (V4).
• Remove the plate securing the handlebar (A).
• Remove the handlebar (C).
V Tighten in a criss-cross pattern.
4
30 ± 20%
BRAKE MASTER
CYLINDERS
Empty the hydraulic
system and dispose of
the liquid in compliance
with the law in force.
Ensure that there are
no leaks or splashes
of brake liquid, as it is
corrosive and may
cause personal injury
or damage the
motorcycle painted
parts.
F. 91
NOTE - Repeat the same procedure for both brake pumps.
• Release and extract the coupling (A).
• Remove the tube (B) and the gaskets (C).
• Disconnect the Stop switch (S).
F. 89
C
A
B
S
45
P
V
4
M
B
C
F. 90
• Release the screws (V2) and
remove the clamp (D).
• Remove the pump unit (E).
• In order to reassemble the
unit lock (by means of a long
T-wrench) the lower screw,
without tightening it, and then
the upper screw; finally ti-
ghten both of them to the
specified torque.
After assembling the
(front/rear) brake
master cylinder, fit
the tube (B) between
two new gaskets (C)
F. 92
And tighten the
coupling A to the
specified torque.
NOTE- After reassembling the hydraulic pump, always refill the system with new
liquid.
02/08
D
D
V
4
M
A
B
A V
2
20 ± 10% 28 ± 15%
P
V
2
D
C
E
A