Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system hagie (sts 120’)
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
Hagie
(STS 120)
Installation Manual
HG04

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Summary of Contents for Norac UC5

  • Page 1 Spray Height Controller Hagie (STS 120) Installation Manual HG04...
  • Page 2 Reorder P/N: UC5-BC-HG04-INST Rev A (Hagie STS 120) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this...

  • Page 3: Table Of Contents

    Contents Introduction......................1 General UC5 System Layout .................. 2 Kit Parts........................3 Pre-Install Checklist ....................7 Ultrasonic Sensor Installation................. 8 Hydraulic Installation.................... 13 Module Installation....................18 Connecting the Sensors to the CAN-Bus ............. 22 Software Setup ....................... 23 Cable Drawings ...................... 24...

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc5 System Layout

    2 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts The following diagrams illustrate the Hagie STS (HG04) kit specific parts of the NORAC UC5 system. Kit Overview Figure 2: HG04 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: HG04 Hydraulic Plumbing Parts...
  • Page 8 CABLE UC5 NETWORK 18 AWG 10M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43230-07 CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L = 72") 43260-01 CABLE UC5 CAN BUS INTERFACE 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY...
  • Page 9 Hydraulic Fitting Kit Details (P/N: 44865-15) Item Part Number Name Quantity Picture 44928 ORIFICE INSERT .047 IN ONE WAY 44935 ORIFICE INSERT .042 IN ONE WAY Fitting Name 6 M B - 6 M OR X 90 Example: ANGLE SIZE IN °...

  • Page 10: Pre-Install Checklist

    4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 11: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 12 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 13 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2. The centerline of the acoustic cone should be approximately vertical at normal operating heights (A). 3. The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure (B).
  • Page 14 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 15 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. An example of this mounting is illustrated in Figure 10.

  • Page 16: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 17 Sensor Mount The figure below shows a top view Spring of the linear roll cylinder. Notice Target how the bottom target (red) is not aligned with the sensor mount and spring target. The figure to the side is a side view of the assembled linear roll cylinder.
  • Page 18 8. Install a sensor into the sensor mounting bracket at the top of the linear roll cylinder. Figure 14: Linear Roll Cylinder fully installed...
  • Page 19 3. Thread the 4.5” studs into the 2 station valve block. 4. Attach the expansion block to the 2 station block using the included spring washers and nuts. 5. Tighten the nuts on the studs to 31 ft-lbs. Figure 15: NORAC Expansion Block Assembly...
  • Page 20 Reference source not found.. 5. Follow Figure 3 for the remainder of the plumbing. 6. When plumbing the system, the “B” lines of the NORAC valve block must be connected to the Hagie “raise” lines. 7. The “A” lines of the NORAC valve block must be connected to the Hagie “lower” lines.

  • Page 21: Module Installation

    7 Module Installation Control Module 1. Refer to Figure 2 and Figure 17. 2. Securely mount the control module (E01) with the lowest serial number inside the sprayer cab, using screws or cable ties. 3. Connect cable C21 to the control module. This display cable must be connected to the end of the control module with only one Deutsch connector.
  • Page 22 Virtual Input Module 1. Open the drop down door located directly beneath the sprayer cab (Figure 19). Figure 18: Drop down access panel beneath the cab 2. Locate the CAN-bus interface cable as shown in Figure 19. This connector should be marked with DL-3.
  • Page 23 8. Route cable C03 to the three way coupler (E10) connected to the chassis roll sensor. Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CAN-bus) connectors towards the P and T ports.
  • Page 24 2. Connect the temperature probe on the valve module to the side of the NORAC valve block. The probe is a ring terminal on the end of a short cable. 3. Connect the valve module CAN-bus to cable C01 from the chassis roll sensor. Route cable C02 from the other CAN-bus connector to the 6-way tee.

  • Page 25: Connecting The Sensors To The Can-Bus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 22: UC5 Module Locations and Cable Connections 5. At the sensor brackets, attach a 3-way coupler (E10) to the sprayer boom. Plug the sensor and the CAN-bus cable into the 3-way coupler.

  • Page 26: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5 Spray Height...

  • Page 27: Cable Drawings

    10 Cable Drawings 10.1 ITEM C01: 43220-05 - CABLE UC5 NETWORK 14 AWG 5M 10.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 28 10.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 10.4 ITEM C04: 43210-03 - CABLE UC5 NETWORK 18 AWG - 3M...
  • Page 29 10.5 ITEM C05: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M 10.6 ITEM C06: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 30 10.7 ITEM C10: 43230-04 – CABLE UC5 VALVE 2PIN DT TO 2PIN DT 10.8 ITEM C11: 43230-07 – CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L=72”)
  • Page 31 10.9 ITEM C20: 43260-01 – CABLE UC5 CAN BUS INTERFACE...
  • Page 32 10.10 ITEM C21: 43764-01 – UC5 NETWORK ADAPTER CAN LINES ONLY...
  • Page 33 10.11 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL...
  • Page 34 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 763 786 3080 Toll Free: 1 866 306 6722...

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