Norac UC5 Installation Manual

Norac UC5 Installation Manual

Spray height control system uc5 active roll control rogator (2012+)
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TM
UC5 Active Roll Control
Rogator (2012+)
Installation Manual
5467BC-RG1

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Summary of Contents for Norac UC5

  • Page 1 UC5 Active Roll Control Rogator (2012+) Installation Manual 5467BC-RG1...
  • Page 2 Reorder P/N: 5467BC-RG1-INST Rev D (UC5 Active Roll Control - Rogator (2012+)) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Linear Roll Cylinder Installation ................8     Hydraulic Installation ....................13    ...
  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: Technical Specifications

    2 Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 6: General Uc5 System Layout

    3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 Rogator active roll system components. Many of these components should already be installed on the sprayer. Figure 1: General UC5 Rogator Active Roll System Layout...
  • Page 7: Kit Parts

    4 Kit Parts Kit Overview Figure 2: UC5 Rogator Active Roll Control Parts...
  • Page 8 Hydraulic Plumbing Figure 3: UC5 Rogator Active Roll Control Hydraulic Plumbing Only the components shown in black are included in this kit.
  • Page 9 HARDWARE MOUNTING LINEAR ROLL - ROGATOR UPPER 44750-11 HARDWARE MOUNTING LINEAR ROLL - ROGATOR LOWER 5467BC-RG1-INST MANUAL INSTALLATION UC5 ACTIVE ROLL CONTROL KIT - ROGATOR (2012+) 106162 UC5 NETWORK 6 PIN PLUG MOLDED 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT...
  • Page 10 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 11: Linear Roll Cylinder Installation

    5 Linear Roll Cylinder Installation It is very important that the existing roll sensors (E04) are removed from the sprayer prior to installation. Before continuing, tilt both the left and right booms up to the top of their stroke to make it easier to rotate the boom.
  • Page 12 Installation for Sprayers with a NORAC Linear Damper 1. Remove the linear damper from the mounting brackets. Figure 5: Linear Damper Mounting Location Both Installations 1. The rubber bumpers must be removed from the sprayer (120’ booms only). The rubber bumper location is shown in Figure 6.
  • Page 13 2. In the linear roll cylinder crate is the linear roll cylinder, boom target, spring target and sensor bracket. Figure 7: Linear Roll Cylinder Assembly 3. Using the supplied 1 inch bolt and two spacers, install the damper end of the linear roll cylinder onto the top mounting bracket.
  • Page 14 4. Using the other 1 inch bolt and spacers, attach the damper end (end with only one port) of the linear roll cylinder to the bottom mount. Be careful not to move the shaft of the cylinder because doing so will push oil out and suck air in. 5.
  • Page 15 Top View Side View Sensor Mount Spring Target Cylinder Target Figure 10: Linear Roll Cylinder Target Alignment...
  • Page 16: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 17 3. Coat the four o-rings in hydraulic oil and install them into the expansion block. Ensure the o-rings are seated properly. 4. Attach the expansion block to the 2 station block using the included spring washers and bolts. 5. Tighten the bolts to 31 ft-lbs. Figure 12: NORAC Expansion Block Assembly...
  • Page 18 From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.
  • Page 19: Electrical Installation

    7 and 8. 2. Connect the 2 pin connector on cables C10 into positions 7 and 8 on the valve module. Connect the other end of cables C10 to the 2 pin connectors on the NORAC expansion block (V70).
  • Page 20 4. Connect the active roll sensor (E05) where one of the roll sensors was connected using cable C04 and a 2-way coupler (E12). Plug the unused connector where the second roll sensor was connected using the 6-pin plug. Output Number Normal Function Left Up Left Down...
  • Page 21: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...
  • Page 22: Cable Drawings

    9 Cable Drawings ITEM C04: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 23 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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