Dorner 2200 Series Setup, Operation & Maintenance Manual

Dorner 2200 Series Setup, Operation & Maintenance Manual

Center mount drive package for standard load 60 hz parallel shaft gearmotors

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2100, 2200 & 6200 Series
Center Mount Drive Package
for Standard Load 60 Hz
Parallel Shaft Gearmotors
Setup, Operation & Maintenance Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-424 Rev. D
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Setup, Operation & Maintenance Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664...
  • Page 2: Table Of Contents

    Mounting................7 Return Policy..............16 Preventive Maintenance and Adjustment......9 Required Tools..............9 Introduction Dorner 2100 and 2200 Series conveyors are covered by the IMPORTANT following patent numbers: 5131529, 5174435, and corresponding patents and patent applications in other countries. Some illustrations may show guards removed.
  • Page 3: Warnings − General Safety

    Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction...
  • Page 4: Product Description

    Figure 1 Conveyor Mounting Bracket Gearmotor Timing Belt Tensioner Cover Timing Belt Drive Pulley Driven Pulley Figure 1 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Dorner Mfg. Corp. 851-424 Rev. D...
  • Page 5: Specifications

    Mount Style: 1 = Type 1, Veritical Mount; 2 = Type 2, Bottom Mount Language Code = US English 2 = 2100 & 2200 Series Conveyor 6 = 6200 Series Conveyor * See “Ordering and Specifications” Catalog for details. Table 1: Gearmotor Specifications...
  • Page 6 31 – 255 9.3 – 78 NOTE For belt speed other than those listed, contact factory for details. 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Dorner Mfg. Corp. 851-424 Rev. D...
  • Page 7: Installation

    Drive Pulley Cover M4 Socket Head Screws (4x) Driven Pulley M6 Socket Head Screws (2x) Timing Belt 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors 851-424 Rev. D Dorner Mfg. Corp.
  • Page 8 Using a straight edge (Figure 7, item T), align driven pulley (M) with drive pulley (J). Tighten driven pulley set screws (U). Figure 9 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Dorner Mfg. Corp. 851-424 Rev. D...
  • Page 9: Preventive Maintenance And Adjustment

    Remove four (4) screws (Figure 10, item L) and remove cover (K). Figure 10 Figure 10 Loosen tensioner (Figure 11, item V). Figure 11 Figure 11 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors 851-424 Rev. D Dorner Mfg. Corp.
  • Page 10: Timing Belt Replacement

    Tension belt to obtain .125” (3 mm) deflection for 1.0 lb (456 grams) of force at belt mid-point (W). Tighten tensioner screw to 103 in-lb (12 Nm). 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Dorner Mfg. Corp. 851-424 Rev. D...
  • Page 11: Drive Or Driven Pulley Replacement

    LOCKOUT POWER BEFORE before wiring. For single phase motor, unplug power cord from outlet. Figure 18 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors 851-424 Rev. D Dorner Mfg. Corp.
  • Page 12 Remove four (4) gearmotor mounting screws (Figure 21, item Q). Remove gearmotor with adapter plate. Figure 21 Figure 23 Figure 21 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors Dorner Mfg. Corp. 851-424 Rev. D...
  • Page 13 13. Install cover (Figure 26, item K) with four (4) screws (L). Tighten screws to 35 in-lb (4 Nm). 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors 851-424 Rev. D Dorner Mfg. Corp.
  • Page 14: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 15: Notes

    Notes 2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors 851-424 Rev. D Dorner Mfg. Corp.
  • Page 16: Return Policy

    A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.

This manual is also suitable for:

2100 series6200 series

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