Dorner 2100 Series Installation, Maintenance & Parts Manual
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Dorner 2100 Series Installation, Maintenance & Parts Manual

Bottom mount drive pack for heavy load 90' industrial gearmotors
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2100, 2200, 2300, 4100, 6200 &
MPB Series Bottom Mount
Drive Pack. for Heavy Load 90°
Industrial Gearmotors
Installation, Maintenance & Parts Manual
Featuring:
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-279 Rev. J
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
Technology
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2100 Series

  • Page 1 MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA...

  • Page 2: Table Of Contents

    Upon receipt of shipment: Dorner’s Limited Warranty applies. • Compare shipment with packing slip. Contact factory Dorner reserves the right to make changes at any time regarding discrepancies. without notice or obligation. • Inspect packages for shipping damage. Contact carrier Dorner has convenient, pre−configured kits of Key Service...

  • Page 3: Warnings − General Safety

    Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction...

  • Page 4: Product Description

    Mount Packages with Old Style Gearmotors prior to June 2011 Figure 2 Figure 3 Figure 1 Mount Packages with eDrive Gearmotors Figure 3 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...

  • Page 5: Specifications

    H = 90 Old Style Gearmotors Prior to June 2011 Mount Style : B= Bottom Mount Language Code: M = U.S. English U = CE English 2 = 2100 Series Conveyor 22 = 2200 & 2300 Series Conveyors 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series Conveyor * See “Ordering and Specifications”...

  • Page 6: 6200 Series Conveyors

    23 = 230V, 3-phase 43 = 400 V, 3-phase L = Left Hand R = Right Hand 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 7 (n) = reversing capability N = no reversing switch R = with reversing switch (115V, 1 phase only) 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 8: Ors

    1.8−18 32M010ES423EN 10:1 11−117 3.6−36 32M010ES423EN 10:1 17−175 5.4−54 32M005ES423EN 23−234 7.1−71 * At 60 Hz 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 9 150 Ft/min (45.7 m/min) NOTE For belt speed other than those listed, contact factory for details. 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 10: Installation

    Timing Belt Drive Pulley Mounting Plate M6x18 Socket Head Screws (4x) Support Plate Spacer Output Shaft 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 11 4100 Series Figure 10 2100 & 2200 Series Figure 7 Figure 8 MPB Series Figure 8 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.
  • Page 12 Install key onto top shaft (Figure 15, item 1). (Figure 13, item 3). Figure 15 Figure 13 Figure 15 Figure 13 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 13 (Figure 17, item 4). Tighten tensioner screw to 103 in-lb (12 Nm). Figure 17 Figure 19 Figure 17 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 14: Preventive Maintenance And Adjustment

    Install cover (Figure 18, item 1) with four (4) screws (Figure 18, item 2). Tighten to 35 in-lb (4 Nm). 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...

  • Page 15: Drive Or Driven Pulley Replacement

    2011. See below for configuration details. See Service Parts section to ensure proper replacement parts are installed. Figure 24 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 16: For Edrive Style Gearmotor

    Step 2 and (Figure 27, item 2) is required for Figure 29 standard load VFD gearmotors only. Remove gear reducer components: 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 17 14. Complete installation steps 10 through 14 of “Installation” section on pages 12-13. Figure 31 Replace gear reducer (Figure 31, item 3). 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 18: For Old Style Gearmotor Prior To June 2011

    (Figure 37, item 6). Remove gear reducer output shaft key (Figure 37, item 7). Figure 35 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...

  • Page 19: Motor Replacement

    12. Reverse steps 1 through 7 beginning on page 15. 13. Complete installation steps 10 through 14 of “Installation” section on pages 12-13. 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.
  • Page 20 Be extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage. 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...

  • Page 21: Notes

    Notes 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 22: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 23 Driven Pulley, 19 Tooth 450366MP Driven Pulley, 22 Tooth 450367MP Driven Pulley, 28 Tooth 450368MP Driven Pulley, 32 Tooth 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 24: Bottom Mount Drive Package

    Service Parts MPB Series Flat Belt Bottom Mount Drive Package (Old Style Gearmotor Only) 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 25 450370MP Drive Pulley, 48Tooth, 12mm bore WW = Conveyor width ref.: 04, 06, 12, 18, 24 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 26: Mpb Series Cleated Belt Bottom Mount Drive Package (Old Style Gearmotor Only)

    Service Parts MPB Series Cleated Belt Bottom Mount Drive Package (Old Style Gearmotor Only) 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...
  • Page 27 WW = Conveyor width ref.: 04, 06, 12, 18, 24 450441M Gearhead Support Bracket 4533WWM Gearhead Support Hex Post 450440M End Support Bracket 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 28: 4100 Series Adapter Package

    Drive Adapter Plate 910−126 Hex Nut with Lock Washer 930612M Flat Head Screw M6 x 12mm 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-279 Rev. J...

  • Page 29: Version Gearmotors

    Gear Reducer, 10:1, 56C 32M020ES Gear Reducer, 20:1, 56C 32M040ES Gear Reducer, 40:1, 56C 32M060ES Gear Reducer, 60:1, 56C 2100, 2200, 2300, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial Gearmotors 851-279 Rev. J Dorner Mfg. Corp.

  • Page 30: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2200 series2300 series4100 series6200 seriesMpb series

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