Dorner 2100 Series Installation, Maintenance & Parts Manual
  1. Manuals
  2. Brands
  3. Dorner Manuals
  4. Accessories
  5. 2100 Series
  6. Installation, maintenance & parts manual

Dorner 2100 Series Installation, Maintenance & Parts Manual

Top mount drive package for standard load 90 grad. industrial gearmotors
Hide thumbs Also See for 2100 Series:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Installation and Maintenance Manual
2100, 2200, 2300, 4100, 6200,
MPB Series Top Mount Drive
Package for Standard Load
90° Industrial Gearmotors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-257 Rev. L
Featuring:
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
Technology
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2100 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Dorner 2100 Series

Summary of Contents for Dorner 2100 Series

  • Page 1 MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA...

  • Page 2: Table Of Contents

    IMPORTANT 3,923,148, 5,131,529 and corresponding patents and patent applications in other countries. Some illustrations may show guards Dorner 2200, 6200 & MPB Series conveyors are covered by removed. Do NOT operate equipment without patent number 5,174,435, 6,109,427, 6,298,981, 6,422,382, guards.

  • Page 3: Warnings - General Safety

    WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Product Description

    Mount Packages with Old Style Gearmotors prior to June 2011 Figure 2 Figure 3 Figure 1 Mount Package with e-Drive Gearmotors Figure 3 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 5: Specifications

    Mount Style = Top Mount Language Code M = U.S. English U = CE English 2 = 2100 Series Conveyor 22 = 2200 & 2300 Series Conveyor 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series Conveyor Table 1: Gearmotor Specifications U.S.

  • Page 6: Version (60 Hz Gearmotors)

    (vp) = voltage and phase 21 = 230 V, 1-phase 23 = 230 V, 3-phase 43 = 400 V, 3-phase 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 7: Version (60 Hz Gearmotors)

    10.4 62M010ESBDDEN 10-300 62M005ESBDDEN 20-600 NOTE For belt speed other than those listed, contact factory for details. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 8: Belt Speed Calculation

    5 x 0.69 x 0.350 = 1.2 Ft/min Maximum Belt Speed = 42 x 0.69 x 0.350 = 10.1 Ft/min 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 9: Installation

    Figure 5. Gearmotor position on Cleated Belt Figure 6 and MPB Series Figure 7 conveyors shown in Figure 7. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.
  • Page 10 10, item 1), and (Figure 11, item 1). Figure 9 4100 Series Figure 13 2100 Series Figure 9 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...
  • Page 11 Locate drive output shaft (Figure 16, item 1) and remove two (2) screws (Figure 16, item 2). 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.
  • Page 12 (Figure 22, item 2). Tighten to 35 in-lb (4 N-m). spacer (Figure 20, item 3). Figure 22 Figure 22 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 13: Preventive Maintenance And Adjustment

    Install cover (Figure 22, item 1) with four (4) screws (Figure 22, item 1). Tighten to 35 in-lb (4 Nm). 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 14: Drive Or Driven Pulley Replacement

    See Service Parts (Figure 27, item 2). section to ensure proper replacement parts Figure 27 are installed. Figure 27 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 15: For Edrive Style Gearmotor

    Figure 31 Replace gear reducer (Figure 31, item 3). Apply anti-seize (Figure 32, item 1) to shaft. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 16: For Old Style Gearmotor Prior To June 2011

    Reverse steps 1 through 4 beginning on page 16. Complete installation steps 7 through 10 of “Installation” section on pages 14. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 17: Motor Replacement

    Record wire colors connecting to wires 1, 2 and 3. Loosen wire nuts and remove wires 1, 2 and 3. Loosen cord grip and remove cord. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 18: All Models

    Variable Speed Motor” on page 17. • For a brushless motor, reverse steps 1-2 on “Brushless Motor” on page 17. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 19: Notes

    Notes 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 20: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 21 920625M Socket Head Screw, M6-1.00 x 25 920630M Socket Head Screw, M6-1.00 x 30 mm (6200 Series) 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 22: Pulley Ratio / Timing Belt Combinations

    2.73 814-064 814-064 2.14 814-099 814-099 1.88 814-099 814-099 Figure 43 Driven Pulley Drive Pulley Figure 43 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 23: Mpb Series Cleated Belt Conveyor Top Mount Drive Package For Standard Load 90° Industrial Gearmotors (Old Style Gearmotor Only)

    Drive Pulley, 48Tooth 980422M Square Key, 4mm x 22mm 450371MP Drive Pulley, 60Tooth 807-1133 Washer 450445 Spacer 802-046 Bearing 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 24: 4100 Mounting Package

    450374 Drive Adapter Plate 910-126 Hex Nut with Lock Washer 930612M Flat Head Screw M6 x 12mm 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-257 Rev. L...

  • Page 25: U.s. Version Gearmotors

    60 hz or when used as an indexing motor. When used as a variable speed motor, the HP rating is reduced to 1/4 hp. 2100, 2200, 2300, 4100, 6200, MPB Series Top Mount Drive Package for Standard Load 90° Industrial Gearmotors 851-257 Rev. L Dorner Mfg. Corp.

  • Page 26: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2200 series2300 series4100 series6200 seriesMpb series

Table of Contents