Dorner 2100 Series Installation, Maintenance & Parts Manual
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Dorner 2100 Series Installation, Maintenance & Parts Manual

Bottom mount drive package for light load 60 hz gearmotors
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Download this manual See also: Installation and Maintenance Manual, Installation, Maintenance & Parts Manual
2100, 2200, 4100, 6200 and
MPB Series Bottom Mount
Drive Package for Light Load
Installation Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-260 Rev. L
60 Hz Gearmotors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2100 Series

  • Page 1 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Installation Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664...

  • Page 2: Table Of Contents

    • Inspect packages for shipping damage. Contact carrier Dorner’s Limited Warranty applies. regarding damage. Dorner reserves the right to make changes at any time • Accessories may be shipped loose. See accessory instruc- without notice or obligation. tions for installation.

  • Page 3: Warnings - General Safety

    WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Product Description

    Output Shaft Type: P = Parallel Shaft Mount Style: B = Bottom Mount F = Flush Mount (2200 Series Only) Language Code: M = U.S. English 2 = 2100 Series Conveyor 22 = 2200 Series Conveyor 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series Conveyor * See “Ordering and Specifications”...

  • Page 5: Table 1: Gearmotor Specifications

    Gearmotors* Part Number Gear Ratio In-lb 62M050PLBDDEN 50:1 2-60 62M020PLBDDEN 20:1 5-150 62M015PLBDDEN 15:1 7-200 * 130VDC 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 6: Belt Speed Calculation

    5 x 0.69 x 0.350 = 1.2 Ft/min Maximum Belt Speed = 42 x 0.69 x 0.350 = 10.1 Ft/min 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-260 Rev. L...

  • Page 7: Installation

    Install M6x8 socket head screw (Figure 5, item 1) and cause severe injury. DO NOT REVERSE MPB washer. SERIES CONVEYORS. Figure 5 Figure 5 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.
  • Page 8 6200 Series Figure 7 Figure 8 Figure 11 4100 Series Figure 8 Figure 9 2100 Series Figure 9 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-260 Rev. L...
  • Page 9 11. Install cover (Figure 16, item 1) with four (4) screws (Figure 16, item 2). Tighten to 35 in-lb (4 Nm). Figure 16 Figure 13 Figure 16 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    Loosen tensioner (Figure 18, item 1). Remove timing belt (Figure 20, item 1). Figure 18 Figure 20 Figure 18 Figure 20 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-260 Rev. L...

  • Page 11: Drive Or Driven Pulley Replacement

    Figure 22 Figure 21 Figure 21 Complete steps 6 through 9 of “Installation” section on page 9. 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 12: Brushless Dc Motor

    Remove timing belt (Figure 28, item 2). Unplug motor cord connectors (Figure 26, item 1) and signal cable connectors (Figure 26, item 2). 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-260 Rev. L...
  • Page 13 • For a brushless motor, reverse steps 1-2 on “Brushless DC Motor” on page 12. Figure 30 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 14: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 15: Pulley Ratio / Timing Belt Combinations

    814-101 1.57 814-096 814-101 814-104 814-101 1.38 814-105 814-064 Figure 32 Driven Pulley Drive Pulley Figure 32 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 16: 4100 Series Adapter Package

    Key, 4mm x 22mm, 10mm Bore 930612M Flat Head Screw M6 x 12mm 912-052 Key, 1/8” x 5/8”, 1/2” Bore 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-260 Rev. L...

  • Page 17: Notes

    Notes 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors 851-260 Rev. L Dorner Mfg. Corp.

  • Page 18: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2200 series4100 series6200 seriesMpb series

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