Dorner 2200 Series Installation Manual
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Dorner 2200 Series Installation Manual

Gang drive conveyors
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Download this manual See also: Installation and Maintenance Manual
2200 Series Gang Drive
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-583 Rev. E
Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2200 Series Gang Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    • Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.

  • Page 3: Warnings - General Safety

    LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 4: Product Description

    Conveyor Drive End Tension End Belt Hex Drive Shaft Figure 1 Specifications Model: 2200 Series Gang Drive Conveyor 2200 Series Gang Drive Conveyors 202 M LLLL Belt Type Profile (D side) Profile (A side) Motor Shaft Position Idler Tail Type...
  • Page 5 *** V–guide tracking belt not available on 21” (533 mm) or • Non-accumulating product 24” (610 mm) wide gang drive conveyors. • Product moving towards gearmotor • Conveyor being mounted horizontal 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 6: Installation

    Tension end of conveyor is identified with a label (Figure 3, item G). At tension end on both sides of conveyor, loosen and move cam tracking assemblies (I) (if equipped) away from head plates. Figure 6 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 7: Mounting Brackets

    Figure 12 Figure 8 Fasten brackets to support stand with mounting screws (O), washers (P) and nuts (Q). Tighten screws (N and O) to 60 in-lb (7 Nm). Figure 12 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 8: Preventive Maintenance And Adjustment

    • Replace worn or damaged parts Use Dorner Belt Cleaner (part # 625619). Mild soap and water may also be used. Do not soak the belt. Lubrication For /05 woven polyester and /06 black anti-static belts, use a No lubrication is required.

  • Page 9: Conveyor Belt Replacement

    (J and AB) on one side of conveyor. Remove tail cover plate (AC) and slide out bottom wiper (AA) through hole in head plate (AD). Slide old belt (D) sideways (AF) off of conveyor. 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 10: Conveyor Belt Tensioning

    Position belt tracking cam against the slide bar while making sure groove is correctly oriented. See Figure 16, below. Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 11: Pulley Replacement

    18, item AQ) installed into ends of pulley retaining Bearings in pulleys on the 3″ (70 mm) and wider conveyors sleeves (AO). Use a small flat screwdriver to remove can be removed with Dorner Bearing Removal Tool (Figure these plugs. 20, item AU), part number §25-05.

  • Page 12: Bearing Installation

    (AY) out of the pulley into bearing anvil/sleeve removal tool (AR). IMPORTANT Heavy tapping or hammering will damage the hex key wrench extension tool (AX) and/or bearing (AY). 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...
  • Page 13 Notes 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 14: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 15 1 through 4, 8 through 11, and 13) 200028M Tail Plate, LH A Position 203502 Bottom Wiper 22GDTD–02 Gang Drive Tail Kit (Includes Items 1 through 4, 8 through 11, and 13) D Position 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 16: 3" (76Mm) To 24" (610Mm) Wide Conveyor Ends

    Service Parts 3” (76mm) to 24” (610mm) Wide Conveyor Ends 20 Gang Drive Tail Kit 1 Gang Drive Spindle Kit 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...
  • Page 17 6, 10 through 13, 15 and 16) WW = Conveyor width reference: 03, 04, 05, 06, 08, 10, 12, 18, 21, * = 6” (152mm) and wider conveyors, only 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 18: Conveyor Frames

    240419 Center Rail Cross Support 21” (533mm) 240418 Center Rail Cross Support 24” (610mm) WW = Conveyor Width reference: 03, 04, 05, 06, 08, 10, 12, 18, 21, 24 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 19: 04 3" (76Mm) Aluminum Side

    Left Hand 280403–10800 Right Hand 280403–10800 10’ (3048mm) Left Hand 280403–12000 Right Hand 280403–12000 11’ (3353mm) Left Hand 280403–13200 Right Hand 280403–13200 12’ (3658mm) Left Hand 280403–14400 Right Hand 280403–14400 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 20: 05 1.5" (38Mm) Aluminum Side

    Left Hand 280503–09600 Right Hand 280503–09600 9’ (2743mm) Left Hand 280503–10800 Right Hand 280503–10800 10’ (3048mm) Left Hand 280503–12000 Right Hand 280503–12000 11’ (3353mm) Left Hand 280503–13200 Right Hand 280503–13200 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 21: Low To Side Wiper

    Left Hand 280903–09600 Right Hand 280903–09600 9’ (2743mm) Left Hand 280903–10800 Right Hand 280903–10800 10’ (3048mm) Left Hand 280903–12000 Right Hand 280903–12000 11’ (3353mm) Left Hand 280903–13200 Right Hand 280903–13200 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 22: Low To High Side

    Left Hand 280903–10800 Right Hand 280903–10800 10’ (3048mm) Left Hand 280903–12000 Right Hand 280903–12000 11’ (3353mm) Left Hand 280903–13200 Right Hand 280903–13200 12’ (3658mm) Left Hand 280903–14400 Right Hand 280903–14400 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 23: (13Mm) Extruded Plastic

    Left Hand 281003–09600 Right Hand 281003–09600 9’ (2743mm) Left Hand 281003–10800 Right Hand 281003–10800 10’ (3048mm) Left Hand 281003–12000 Right Hand 281003–12000 11’ (3353mm) Left Hand 281003–13200 Right Hand 281003–13200 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 24: Adjustable Guiding

    Aluminum Profile Guide 9’ (2743mm) 202991 Aluminum Profile Guide 10’ (3048mm) 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 25: Tool-Less Adjustable Guiding

    807-948 Shaft Cap 920612M Socket Head Screw, M6-1.00 x 12 mm 807-1470 Cross Block (2200 Series) 200830M Drop-In Tee Bar (2200 Series Only) 807-1937 Self-Drilling Hex Head Screw, 202004M Mounting Bracket 1/4-20x1” (2300 Series) 202027M Vertical Mounting Guide Shaft 920616M Socket Head Screw, M6-1.00 x 16 mm...

  • Page 26: Flared Side Guiding

    Flared Guide 45° 5’ (1524mm) 202523M Flared Guide 45° 6’ (1829mm) 639971M Drop–In Tee Bar 910506M Button Head Screw M5 x 6mm 911–512 Washer 920694M Cap Low–Head Screw M6 x 20mm 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 27: Flat Belt Stand Mount Assembly

    Socket Head Screw M6 x 20mm 240834 Stand Mount, RH 2’ (610mm) 920692M Socket Low Head Screw M6x12mm 605279P Washer 240847 Flat Belt Stand Mount Assembly for 2’ 639971M Drop–In Tee Bar (610mm) Conveyors 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 28: Connecting Assembly Without Stand Mount

    920693M Socket Low Head Screw M6 x 16mm 807–920 Square Nut M6 5mm x 10mm 240860 Flat Belt Connecting Assembly with 605279P Washer Stand Mounts 240858 Frame Connector Bar 2200 Series Gang Drive Conveyors Dorner Mfg. Corp. 851-583 Rev. E...

  • Page 29: 2" (51Mm) To 6" (152Mm) Flat Belt Return Roller

    Return Roller Assembly 240827 Return Roller Clip WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 2409WW Return Roller Guard 21, 24 2410WW Return Roller Rod 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 30: Conveyor Belt Part Number Configuration

    HARTLAND, WI USA Figure 24 Belt Part Number Configuration Refer to Dorner patent plate (Figure 24). From the model 21 - WW LLLL / BB V number, determine conveyor width (“WW”), length (“LLLL”) and belt type (“BB”). Use data to configure belt part number as indicated below.

  • Page 31: Notes

    Notes 2200 Series Gang Drive Conveyors 851-583 Rev. E Dorner Mfg. Corp.

  • Page 32: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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