Torque Specifications; Transmission Removal / Installation - Polaris A09BG50AA User Manual

TRANSMISSION

TORQUE SPECIFICATIONS

Item
Transmission Case Bolts
Bell Crank Nut
Transimission Drain Plug
Transmission Mount Bolts
Drive Sprocket Bolt
Output Shaft Bearing
Mounting Nuts
Swing Arm Pivot Bolts
(Concentric Swingarm)
LUBRICATION
Refer to Maintenance Chapter 2 for transmission
lubricant type and capacity.
TRANSMISSION REMOVAL
1. Remove seat, cab and air box.
8.2
Specification
12 Ft. Lbs. (16.5 Nm)
12 Ft. Lbs. (16.5 Nm)
14 Ft. lbs. (19 Nm)
25 Ft. Lbs. (34.5 Nm)
17 Ft. lbs. (23.5 Nm)
12 Ft. Lbs. (16.5 Nm)
150 Ft. Lbs. (207.5 Nm)
2. Remove right side shield and auxiliary brake
master cylinder and reservoir.
3. Remove PVT outer cover, both drive and driven
clutch, and inner PVT cover (refer to Clutch Chapter
6).
4. Remove rear PVT bracket.
5. Remove pin from front prop shaft at front housing.
Position U-joint to allow pin to clear skid plate.
6. Remove carburetor.
7. Disconnect harness from gear position switch.
8. Remove drive chain and sprocket.
9. Remove mounting bolts and brackets as shown.
10. Remove through-bolt
transmission.
11. Loosen left side swingarm bolt until clear of
transmission case.
12. Remove recoil.
13. Remove transmission from right side of frame.
TRANSMISSION
INSTALLATION
1. Reverse removal steps to install transmission.
NOTE: Install Center Distance Tool (PN 2871710) on
engine and transmission input shaft before tightening
transmission mounting bolts.
outlined in Clutch Chapter 6.
from bottom of
Align clutches as