Polaris A09BG50AA User Manual page 177

4. Clean pinion shaft and lock nut with PrimerNt
and apply red LocTitet to threads. Tighten lock
nut to specification.
Pinion Shaft Lock Nut
Torque
65 ft. lbs. (89.7 Nm)
5. Install pinion shaft and pinion cover plate with new
o-ring and torque bolts to 14 ft. lbs. (19 Nm).
Cover Bolts Torque
14 ft. lbs. (19 Nm)
6. Install output shaft assembly.
Equal Shims
NOTE: The same shim thickness placed behind ring
gear bearing must also be put behind the cover
button.
7. Install output shaft cover with new o-ring and
torque bolts to 14 ft. lbs. (19 Nm).
Cover Bolts Torque
14 ft. lbs. (19 Nm)
FRONT HOUSING
INSTALLATION
1. To install housing, reverse removal procedure.
Use new roll pins in drive shafts.
2. Add Polaris ATV Angle Drive Fluid to front
housing. Check drain plug for proper torque.
Fill Plug
ATV Angle Drive Fluid
(PN 2871653)
Front Housing Capacity
4.0 fl. oz. (118 ml)
FINAL DRIVE
(12 oz.)
7.19