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OWNER'S MANUAL
X-MAX 300
MOTORCYCLE
Read this manual carefully before oper-
ating this vehicle.
CZD300-A
B74-F8199-E0

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Troubleshooting

   Summary of Contents for Yamaha X-MAX 300

  • Page 1

    OWNER’S MANUAL X-MAX 300 MOTORCYCLE Read this manual carefully before oper- ating this vehicle. CZD300-A B74-F8199-E0...

  • Page 2

    XTMR COMP. (Hand Unit) Frequency band: 433.92 MHz The maximum radio frequency power: 10 mW Manufacturer: MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS 840, Chiyoda-machi, Himeji, Hyogo 670-8677, Japan Importer: YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands...

  • Page 3

    If you have any further questions, do not hesitate to con- tact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. There-...

  • Page 4: Important Manual Information

    *Product and specifications are subject to change without notice. EAUN0430 CZD300-A OWNER’S MANUAL ©2016 PT Yamaha Indonesia Motor Manufacturing 1st edition, October 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of...

  • Page 5: Table Of Contents

    Table of contents Safety information ......1-1 For your safety – pre-operation Further safe-riding points....1-5 checks ..........5-1 Description ........2-1 Operation and important riding Left view ..........2-1 points..........6-1 Right view........2-2 Starting the engine......6-2 Controls and instruments....2-3 Starting off ........6-3 Acceleration and deceleration ..

  • Page 6

    Table of contents Lubricating the front and rear brake levers....... 7-26 Checking and lubricating the centerstand and sidestand ..7-27 Checking the front fork....7-27 Checking the steering....7-28 Checking the wheel bearings ..7-28 Battery .......... 7-29 Replacing the fuses...... 7-30 Headlights ........

  • Page 7: Safety Information

    Safety information EAU1026B an accident or equipment damage. See page 5-1 for a list of pre-operation checks. Be a Responsible Owner This scooter is designed to carry As the vehicle’s owner, you are re- the operator and a passenger. sponsible for the safe and proper oper- The failure of motorists to detect ation of your scooter.

  • Page 8

    Safety information • Know your skills and limits. This scooter is designed for on- Staying within your limits may road use only. It is not suitable for help you to avoid an accident. off-road use. • We recommend that you prac- tice riding your scooter where Protective Apparel there is no traffic until you have...

  • Page 9

    Safety information engine exhaust. Deadly levels of car- The total weight of the operator, pas- bon monoxide can collect rapidly and senger, accessories and cargo must you can quickly be overcome and un- not exceed the maximum load limit. able to save yourself. Also, deadly lev- Operation of an overloaded vehicle els of carbon monoxide can linger for could cause an accident.

  • Page 10

    Genuine not in any way reduce ground Yamaha accessories, which are avail- clearance or cornering clearance, able only from a Yamaha dealer, have limit suspension travel, steering been designed, tested, and approved travel or control operation, or ob- by Yamaha for use on your vehicle.

  • Page 11: Further Safe-riding Points

    Safety information Aftermarket Tires and Rims EAU57600 Further safe-riding points The tires and rims that came with your Be sure to signal clearly when scooter were designed to match the making turns. performance capabilities and to pro- Braking can be extremely difficult vide the best combination of handling, on a wet road.

  • Page 12: Description

    Description EAU63371 Left view 1. Storage compartment A (page 4-20) 2. Owner’s tool kit (page 7-2) 3. Grab bar (page 6-3) 4. Air filter element (page 7-14) 5. Shock absorber assembly spring preload adjusting ring (page 4-25) 6. Final transmission oil filler cap (page 7-12) 7.

  • Page 13: Right View

    Description EAU63391 Right view 1. Rear storage compartment (page 4-20) 2. Fuel tank cap (page 4-17) 3. Storage compartment B (page 4-20) 4. Windshield (page 4-22) 5. Battery (page 7-29) 6. Fuses (page 7-30) 7. Centerstand (page 7-27) 8. Engine oil level check window (page 7-9) 9.

  • Page 14: Controls And Instruments

    Description EAU63401 Controls and instruments 1. Rear brake lever (page 4-14) 2. Left handlebar switches (page 4-12) 3. Rear brake fluid reservoir (page 7-23) 4. Speedometer (page 4-2) 5. Multi-function display (page 4-3) 6. Tachometer (page 4-3) 7. Front brake fluid reservoir (page 7-23) 8.

  • Page 15: Smart Key System

    Smart key system EAU76444 If you have an electric medical Smart key system device, consult a doctor or the The smart key system enables you to device manufacturer before us- operate the vehicle without using a ing this vehicle. mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot.

  • Page 16: Operating Range Of The Smart Key System

    Smart key system In such situations, move the smart EAU76450 Operating range of the smart key to another location and perform key system the operation again. If it still does The operating range of the smart key not work, operate the vehicle in system is about 80 cm (31.5 in) from emergency mode.

  • Page 17: Handling Of The Smart Key And Mechanical Keys

    Smart key system Placing the smart key in the front EAU78623 Handling of the smart key and or rear storage compartment may mechanical keys block communication between the smart key and the vehicle. If the rear storage compartment is locked with the smart key inside, the smart key system may be dis- abled.

  • Page 18

    Do not drop, bend, or subject vehicle battery and then have a the smart key to strong impacts. Yamaha dealer check the vehicle. Do not submerge the smart key If the smart key continually re- in water or other liquids.

  • Page 19: Smart Key

    You can register up to six smart EAU76471 Smart key keys for the same vehicle. See a Yamaha dealer regarding spare smart keys. If a smart key is lost, contact a Yamaha dealer immediately to prevent the vehicle from being stolen.

  • Page 20: Replacing The Smart Key Battery

    Smart key system This feature is convenient for locating EAU76481 Replacing the smart key bat- your vehicle in a parking lot and other tery areas. Replace the battery in the following sit- uations. To turn the answer-back beeper on The smart key system indicator or off light flashes for about 20 seconds The beeper, which sounds when the...

  • Page 21

    Smart key system Take precautions to prevent the waterproof seal from being Dispose of the removed battery in ac- damaged or contaminated by cordance with local regulations. dirt. 3. Install a new battery as shown. Do not touch the internal cir- Note the polarity of the battery.

  • Page 22: Main Switch

    Smart key system EAU76892 trical systems will be switched off, Main switch which may result in loss of control or an accident. Do not push the main switch knob re- peatedly or turn the main switch back and forth beyond normal use. Other- wise, to protect the main switch from damage, the smart key system will temporarily disable and the smart key...

  • Page 23

    Smart key system 2. Push the main switch knob and the smart key indicator light will When the main switch is turned to come on for approximately 4 sec- “OFF” but the smart key cannot be onds. confirmed (the smart key is either out- 3.

  • Page 24

    Smart key system 1. “SEAT” button 1. “LID” button Make sure that the seat and storage compartment are securely closed be- fore starting off. Open position reminder To prevent you from accidentally leav- ing the vehicle unlocked by walking away with the main switch still in the “OPEN”...

  • Page 25

    Smart key system The seat can also be opened with To unlock the steering the mechanical key. (See page 4-20.) EAU76521 “ ” (lock) 1. Push. 2. Push and turn. 1. With the smart key turned on and within operating range, push the main switch knob.

  • Page 26

    Smart key system ECA20760 NOTICE Using the hazard or turn signal lights for an extended length of time may cause the battery to discharge. EAU79000 “ ” (fuel tank cap lid) To open the fuel tank cap lid 1. Push. 2.

  • Page 27: Instrument And Control Functions

    If the warning light does not come on initially when the main switch is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the vehicle. EAU78171 ABS warning light “ ”...

  • Page 28: Speedometer

    Instrument and control functions braking. Have a Yamaha dealer EAU63542 Speedometer check the brake system and electri- cal circuits as soon as possible. The ABS warning light may come on while accelerating the engine with the vehicle on its centerstand, but this does not indicate a malfunction.

  • Page 29: Tachometer

    Instrument and control functions EAU63551 EAU78484 Tachometer Multi-function display 1. Tachometer 1. Fuel meter 2. Tachometer red zone 2. Information display 3. Coolant temperature meter The electric tachometer allows the rid- 4. Clock er to monitor the engine speed and 5.

  • Page 30

    If a problem is detected in the fuel The clock uses a 24-hour time system. meter, the all segments will flash repeatedly. If this occurs, have a To set the clock Yamaha dealer check the vehicle. 1. Turn the main switch to “OFF”.

  • Page 31

    If serve tripmeter “F Trip” and start this occurs, have a Yamaha dealer counting the distance traveled from check the vehicle as soon as pos- that point.

  • Page 32

    Instrument and control functions Odometer “Odo” tripmeter Fuel reserve tripmeter “F Trip” “Trip” The odometer shows the total distance traveled by the vehicle. The tripmeter shows the distance trav- eled since it was last reset. To reset the tripmeter, select it by pushing the “TRIP”...

  • Page 33

    Instrument and control functions Oil change tripmeter “Oil Trip” V-belt replacement tripmeter “V- Belt Trip” 1. Oil change indicator “Oil” 2. Oil change tripmeter 1. V-belt replacement indicator “V-Belt” 2. V-belt replacement tripmeter The oil change tripmeter shows the distance traveled since the oil was last V-belt replacement tripmeter...

  • Page 34

    Instrument and control functions L/100 km → Consumption_ _._ km/L Information display → Consumption_ _._ L/100 km → Av- erage → Air-temp For the UK: Push the “TRIP” switch to change the display between the air temperature display “Air-temp”, battery voltage dis- play “Battery”, traction control system display “TCS ON”...

  • Page 35

    2. Icy road warning indicator “ ” when using the start switch, have This display shows the air temperature a Yamaha dealer charge the bat- from –10 °C to 50 °C in 1 °C incre- tery. ments. If “---” appears in the battery volt- The icy road warning indicator “...

  • Page 36

    If only “TCS” is displayed, there is a After resetting the average fuel con- communication error within the vehi- sumption, “_ _._” will be shown until cle. Have a Yamaha dealer check the the vehicle has traveled 1 km (0.6 mi). vehicle as soon as possible. Instantaneous...

  • Page 37

    Instrument and control functions “H TEMP”: Appears when the top seg- ment of the coolant temperature meter If traveling at speeds under 10 km/h (6 starts flashing. If “H TEMP” is dis- mi/h), “_ _._” is displayed. played, stop the vehicle, then stop the engine, and let the engine cool.

  • Page 38: Handlebar Switches

    Instrument and control functions EAU1234M ter position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12501 Horn switch “ ” Press this switch to sound the horn. EAU54212 Stop/Run/Start switch “...

  • Page 39: Front Brake Lever

    Instrument and control functions To use the “TRIP” switch, move the EAU12902 Front brake lever “TRIP/INFO” switch in direction (a). To use the “INFO” switch, move the “TRIP/INFO” switch in direction (b). 1. Front brake lever The front brake lever is located on the 1.

  • Page 40: Rear Brake Lever

    Instrument and control functions EAU12952 EAU78200 Rear brake lever The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes. If the ABS is activated, a pulsating sensation may be felt at the brake levers.

  • Page 41: Traction Control System

    ABS is operating. How- ating on slippery surfaces, such as un- ever, special tools are required, so paved or wet roads. If sensors detect please consult your Yamaha deal- that the rear wheel is starting to slip (uncontrolled spinning), the traction ECA20100...

  • Page 42

    The traction control system will auto- ble. matically disable under certain condi- 4. Have a Yamaha dealer check the tions; such as when a sensor fault is vehicle and turn off the “ ”...

  • Page 43: Fuel Tank Cap

    Instrument and control functions EAU78502 Fuel tank cap To remove the fuel tank cap 1. Turn the main switch to “ ” to open the fuel tank cap lid. 1. Install mark “ ” 2. Close the fuel tank cap lid. EWA11092 WARNING Make sure that the fuel tank cap is...

  • Page 44: Fuel

    Instrument and control functions EAU13213 dry, soft cloth, since fuel may Fuel deteriorate painted surfaces or Make sure there is sufficient gasoline in plastic parts. [ECA10072] the tank. 4. Be sure to securely close the fuel EWA10882 tank cap. WARNING EWA15152 Gasoline and gasoline vapors are WARNING...

  • Page 45: Fuel Tank Overflow Hose

    Check the fuel tank overflow hose the same identifier when fueling. for cracks or damage, and replace it if necessary. Your Yamaha engine has been de- Make sure that the fuel tank over- signed to use regular unleaded gaso- flow hose is not blocked, and line with a research octane number of clean it if necessary.

  • Page 46: Catalytic Converters

    Instrument and control functions EAU13447 EAU78512 Catalytic converters Storage compartments This vehicle is equipped with catalytic converters in the exhaust system. This model is equipped with 3 storage compartments. The front storage com- EWA10863 WARNING partments and rear storage compart- The exhaust system is hot after op- ment are located as shown.

  • Page 47

    Instrument and control functions Storage compartment A To open storage compartment A, turn the main switch to “OPEN” and then push the “LID” button. To close storage compartment A, push the storage compartment lid until it is closed. Storage compartment B To open storage compartment B, push 1.

  • Page 48: Windshield

    Instrument and control functions Since the storage compartment EAU78521 Windshield accumulates heat when ex- To suit the rider’s preference, the wind- posed to the sun and/or the en- shield height can be changed to one of gine heat, do not store anything two positions.

  • Page 49

    Instrument and control functions 1. Bolt 1. Bolt 3. Remove the bolts, and then install Tightening torque: the bolts in the desired position. Windshield bolt: 8 N·m (0.8 kgf·m, 5.8 lb·ft) 5. Place the bolt access covers, and then install the quick fasteners. 1.

  • Page 50

    Instrument and control functions Tightening torque: Windshield bolt: 8 N·m (0.8 kgf·m, 5.8 lb·ft) 5. Place the bolt access covers, and then install the quick fasteners. 1. Bolt 1. Bolt 4. Install the windshield to the low position by installing the bolts, and then tighten the bolts to the spec- ified torque.

  • Page 51: Handlebar Position

    The handlebar can be adjusted to one assemblies of two positions to suit the rider’s pref- EWA10211 WARNING erence. Have a Yamaha dealer adjust the position of the handlebar. Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult.

  • Page 52: Sidestand

    Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 4-26...

  • Page 53: Ignition Circuit Cut-off System

    Instrument and control functions EAU78690 Ignition circuit cut-off system The ignition circuit cut-off system works with the sidestand switch and brake light switches. It has the follow- ing functions. It prevents the engine from start- ing when the sidestand is down. It prevents the engine from start- ing if the brakes are not applied.

  • Page 54

    3. Keep the front or rear brake applied. • If a malfunction is noted, have a Push the start switch. Yamaha dealer check the system Does the engine start? before riding. The sidestand switch may not be working correctly.

  • Page 55: Auxiliary Dc Jack

    Instrument and control functions EAU78213 5. Insert the accessory plug into the Auxiliary DC jack auxiliary DC jack. EWA14361 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. ECA15432 NOTICE The accessory connected to the...

  • Page 56: For Your Safety - Pre-operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...

  • Page 57

    • Tighten if necessary. Instruments, lights, • Check operation. — signals and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 4-26 check vehicle.

  • Page 58: Operation And Important Riding Points

    This model is equipped with a lean an- there is a control or function you do not gle sensor to stop the engine in case of understand, ask your Yamaha dealer. a turnover. In this case, the engine EWA10272 trouble warning light will come on but WARNING this is not a malfunction.

  • Page 59: Starting The Engine

    Operation and important riding points EAU78231 Starting the engine If the engine does not start, release the ECA10251 NOTICE start switch after 5 seconds. Before pressing the start switch again, wait 10 See page 6-5 for engine break-in in- seconds to allow battery voltage to re- structions prior to operating the ve- store.

  • Page 60: Starting Off

    Operation and important riding points EAU45093 EAU16782 Starting off Acceleration and deceleration 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the center- stand. ZAUM0199 The speed can be adjusted by opening and closing the throttle.

  • Page 61: Braking

    Operation and important riding points EAU16794 EAU16821 Braking Tips for reducing fuel con- sumption EWA10301 WARNING Fuel consumption depends largely on Avoid braking hard or suddenly your riding style. Consider the follow- (especially when leaning over to ing tips to reduce fuel consumption: one side), otherwise the scooter Avoid high engine speeds during may skid or overturn.

  • Page 62: Engine Break-in

    If any engine trouble should oc- may overturn, increasing the cur during the engine break-in risk of a fuel leak and fire. period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 63

    Operation and important riding points Do not park near grass or other flammable materials which might catch fire.

  • Page 64: Periodic Maintenance And Adjustment

    If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing...

  • Page 65: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 66: Periodic Maintenance Chart For The Emission Control System

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU71071 Periodic maintenance chart for the emission control system...

  • Page 67: General Maintenance And Lubrication Chart

    X 1000 mi • Perform dynamic inspection Diagnostic system √ √ √ √ √ √ using Yamaha diagnostic tool. check • Check the error codes. √ √ 2 * Air filter element • Replace. Pre air filter ele- √ √...

  • Page 68

    Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi • Check bearing assemblies for √ √ √ looseness. 14 * Steering bearings • Moderately repack with lithium- √ √ soap-based grease. • Make sure that all nuts, bolts √...

  • Page 69

    Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Moving parts and √ √ √ √ √ 27 * • Lubricate. cables • Check operation and free play. • Adjust the throttle cable free Throttle grip hous- √...

  • Page 70: Removing And Installing The Panel

    Periodic maintenance and adjustment EAU18752 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1.

  • Page 71: Checking The Spark Plug

    Do not attempt to diagnose such problems Tightening torque: Spark plug: yourself. Instead, have a Yamaha deal- 13 N·m (1.3 kgf·m, 9.4 lb·ft) er check the vehicle. If the spark plug shows signs of elec- trode erosion and excessive carbon or other deposits, it should be replaced.

  • Page 72: Canister

    Periodic maintenance and adjustment EAU36112 EAU79020 Canister Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.

  • Page 73

    Periodic maintenance and adjustment 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter element replace- ment) 1.

  • Page 74

    Periodic maintenance and adjustment Be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. ECA24060 NOTICE Make sure that no foreign material enters the crankcase. 1. Oil filter element 10. Install and tighten the oil filler cap 2.

  • Page 75: Final Transmission Oil

    The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 76: Coolant

    Periodic maintenance and adjustment EAU20071 3. If the coolant is at or below the mi- Coolant nimum level mark, remove the left The coolant level should be checked floorboard mat by pulling it up. before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 77: Air Filter And V-belt Case Air Filter Elements

    The air filter element and the sub air fil- Yamaha dealer check the anti- ter element should be replaced every freeze content of the coolant as 20000 km (12000 mi). The pre air filter...

  • Page 78

    Periodic maintenance and adjustment Replacing the air filter element and sub air filter element and cleaning the pre air filter element 1. Place the vehicle on the center- stand. 2. Remove the rubber plugs. 1. Air filter element 1. Rubber plug 3.

  • Page 79

    Periodic maintenance and adjustment 1. Pre air filter element 1. Long screw 2. Air filter case cover 11. Install the rubber plugs. Cleaning the V-belt case air filter el- ement 1. Place the vehicle on the center- stand. 2. Remove the air filter case cover. (See the previous section.) 3.

  • Page 80

    Periodic maintenance and adjustment 7. Remove the air filter element, and then blow out the dirt with com- pressed air from the clean side as shown. 1. Bolt 5. Lift up the air filter case slightly, re- move the rear wheel sensor lead from the holder, and then remove 1.

  • Page 81: Checking The Throttle Grip Free Play

    3.0–5.0 mm (0.12–0.20 in) Bolt: 10 N·m (1.0 kgf·m, 7.2 lb·ft) Periodically check the throttle grip free play and, if necessary, have a Yamaha 13. Install the V-belt case cover by in- dealer adjust it. stalling the screws. 14. Install the air filter case cover by installing the screws.

  • Page 82: Valve Clearance

    Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.

  • Page 83

    Old and aged tires shall be wall is cracked, have a Yamaha dealer checked by tire specialists to ascertain replace the tire immediately. their suitability for further use.

  • Page 84: Cast Wheels

    If any damage is found, have model by Yamaha. a Yamaha dealer replace the wheel. Do not attempt even the Front tire: smallest repair to the wheel. A de-...

  • Page 85: Checking The Front And Rear Brake Lever Free Play

    Rear 1. No brake lever free play There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 86: Checking The Front And Rear Brake Pads

    Insufficient brake fluid may al- brake disc, have a Yamaha dealer re- low air to enter the brake sys- place the brake pads as a set. tem,...

  • Page 87: Changing The Brake Fluid

    Clean the filler cap before re- EAU22733 Changing the brake fluid moving. Use only DOT 4 brake Have a Yamaha dealer change the fluid from a sealed container. brake fluid at the intervals specified in Use only the specified brake flu- the periodic maintenance and lubrica- id;...

  • Page 88: Checking The V-belt

    EAU23098 Checking the V-belt Checking and lubricating the The V-belt must be checked and re- cables placed by a Yamaha dealer at the inter- The operation of all control cables and vals specified periodic the condition of the cables should be maintenance and lubrication chart.

  • Page 89: Checking And Lubricating The Throttle Grip And Cable

    The operation of the throttle grip Front brake lever should be checked before each ride. In addition, the cable should be lubricat- ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart. Rear brake lever The pivoting points of the front and rear...

  • Page 90: Checking And Lubricating The Centerstand And Sidestand

    If the centerstand or sidestand does bars several times to check if the not move up and down smoothly, front fork compresses and re- have a Yamaha dealer check or re- bounds smoothly. pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 91: Checking The Steering

    If there is play in the wheel ward and backward. If any free hub or if the wheel does not turn play can be felt, have a Yamaha smoothly, have a Yamaha dealer dealer check or repair the steer- check the wheel bearings.

  • Page 92: Battery

    CHILDREN. 1. Negative battery lead (black) To charge the battery 2. Positive battery lead (red) Have a Yamaha dealer charge the bat- 3. Battery tery as soon as possible if it seems to have discharged. Keep in mind that the The battery is located behind panel A.

  • Page 93: Replacing The Fuses

    Periodic maintenance and adjustment 3. Fully charge the battery before EAU78242 Replacing the fuses installation. NOTICE: When in- The main fuse and the fuse boxes, stalling the battery, be sure to which contain the fuses for the individ- turn the main switch off, then ual circuits, are located under panel A.

  • Page 94

    2. Remove the blown fuse, and then 4. If the fuse immediately blows install a new fuse of the specified again, have a Yamaha dealer amperage. WARNING! Do not check the electrical system. use a fuse of a higher amperage...

  • Page 95: Headlights

    This model is equipped with LED-type headlights. auxiliary lights. If a headlight does not come on, have If an auxiliary light does not come on, a Yamaha dealer check its electrical have a Yamaha dealer check it. circuit. ECA16581 NOTICE Do not affix any type of tinted film or stickers to the headlight lens.

  • Page 96: Brake/tail Light

    This model is equipped with an LED- If a front turn signal light does not type brake/tail light. come on, have a Yamaha dealer check If the brake/tail light does not come on, its electrical circuit or replace the bulb.

  • Page 97: Rear Turn Signal Light Bulb

    Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the bolts and plate,...

  • Page 98: Troubleshooting

    Please have the vehi- self. However, should your vehicle re- cle battery charged or replaced. quire any repair, take it to a Yamaha (See page 7-29.) dealer, whose skilled technicians have If the smart key system does not work...

  • Page 99: Troubleshooting Charts

    Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 7-36...

  • Page 100

    Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 101: Emergency Mode

    Periodic maintenance and adjustment EAU76561 Emergency mode When the smart key is lost or dam- aged, or its battery has discharged, the 868588 vehicle can still be turned on and the 868588 engine started. You will need the smart key system identification number. To operate the vehicle in emergency mode 1.

  • Page 102

    Periodic maintenance and adjustment Release the knob after the smart key system indicator light flashes twice. ↓ The second digit has been set as “2”. ↓ Repeat the above procedure until all digits of the identification num- ber have been set. The smart key system indicator light will flash for 10 seconds if the correct identifi- cation number was entered.

  • Page 103: Scooter Care And Storage

    Be Rust and corrosion can develop even if high-quality components are used. A sure to consult a Yamaha dealer for rusty exhaust pipe may go unnoticed advice on what products to use be- on a car, however, it detracts from the fore cleaning the vehicle.

  • Page 104

    Scooter care and storage structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield. Test the product on a rosion protection spray. small hidden part of the wind- Improper cleaning can damage shield to make sure that it does...

  • Page 105

    3. To prevent corrosion, it is recom- mended to apply a corrosion pro- Consult a Yamaha dealer for ad- tection spray metal, vice on what products to use.

  • Page 106: Storage

    Scooter care and storage EAU36564 head so that the electrodes are Storage grounded. (This will limit spark- ing during the next step.) Short-term d. Turn the engine over several Always store your scooter in a cool, dry times with the starter. (This will place and, if necessary, protect it coat the cylinder wall with oil.) against dust with a porous cover.

  • Page 107

    Scooter care and storage Make any necessary repairs before storing the scooter.

  • Page 108: Specifications

    Specifications Dimensions: Final transmission oil: Overall length: Type: 2185 mm (86.0 in) Motor oil SAE 10W-30 type SE or higher or Overall width: Gear oil SAE 85W GL-3 775 mm (30.5 in) Quantity: Overall height: 0.20 L (0.21 US qt, 0.18 Imp.qt) 1415/1465 mm (55.7/57.7 in) Coolant quantity: Seat height:...

  • Page 109

    Specifications Trail: Rear brake: 95 mm (3.7 in) Type: Front tire: Hydraulic single disc brake Type: Specified brake fluid: Tubeless DOT 4 Size: Front suspension: 120/70-15 M/C 56P Type: Manufacturer/model: Telescopic fork DUNLOP/SCOOTSMART Spring: Rear tire: Coil spring Type: Shock absorber: Tubeless Hydraulic damper Size:...

  • Page 110

    Specifications High beam indicator light: Turn signal indicator light: Engine trouble warning light: ABS warning light: Smart key system indicator light: Traction control system indicator/warning light: Fuse(s): Main fuse: 20.0 A Main fuse 2: 7.5 A Terminal fuse 1: 2.0 A Signaling system fuse: 10.0 A Signaling system fuse 2:...

  • Page 111: Consumer Information

    4-20.) Record the information on this label in the space provided. This information will be needed when order- 1. Vehicle identification number ing spare parts from a Yamaha dealer. The vehicle identification number is stamped into the frame. 10-1...

  • Page 112: Diagnostic Connector

    Vehicle status and engine perfor- mance data Fuel-injection and emission-relat- ed data Yamaha will not disclose this data to a third party except: With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation...

  • Page 113: Index

    Index Hazard switch ........4-12 Headlights..........7-32 ABS ............4-14 High beam indicator light......4-1 ABS warning light........4-1 Horn switch........... 4-12 Acceleration and deceleration....6-3 Air filter and V-belt case air filter elements ..........7-14 Identification numbers ......10-1 Auxiliary DC jack ........

  • Page 114

    Index Throttle grip and cable, checking and lubricating...........7-26 Throttle grip free play, checking ...7-18 Tires ............7-19 Tool kit ............7-2 Traction control system ......4-15 Traction control system indicator light ...4-2 TRIP/INFO switch .........4-12 Troubleshooting........7-35 Troubleshooting charts......7-36 Turn signal indicator lights......4-1 Turn signal switch .........4-12 Valve clearance........7-19 V-belt, checking........7-25 Vehicle identification number ....10-1...

  • Page 116

    Original instructions PRINTED IN INDONESIA 2016.11...

Comments to this Manuals

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Latest comments:
  • Lefebre Ivan Sep 04, 2018 07:09:
    Hi
    Can I have a Manuel in Dutch please?
    Th​anks
  • Mark Apr 04, 2018 07:56:
    The informatio​n using the smart key is not clear. Basic on and off functions are confusing and manual goes off on many tangents instead of clarificat​ion. I can not tell if the bike is on or off without pressing the smart key multiple times? This is going to waste battery life. Really bad explanatio​ns.