Yamaha CZD300J Owner's Manual
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Yamaha CZD300J Owner's Manual

Yamaha CZD300J Owner's Manual

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OWNER'S MANUAL
XMAX
MOTORCYCLE
Read this manual carefully before oper-
ating this vehicle.
CZD300J
LIT-11626-31-28
B74-F8199-10

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Summary of Contents for Yamaha CZD300J

  • Page 1 OWNER’S MANUAL XMAX MOTORCYCLE Read this manual carefully before oper- ating this vehicle. CZD300J LIT-11626-31-28 B74-F8199-10...
  • Page 2 EAU10043 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Introduction EAU10093 Congratulations on your purchase of the Yamaha CZD300J. This model is the re- sult of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 *Product and specifications are subject to change without notice. EAUN0770 CZD300J OWNER’S MANUAL ©2017 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2017 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 5: Table Of Contents

    Table of contents Location of important labels....1-1 For your safety – pre-operation checks ..........6-1 Safety information ......2-1 Further safe-riding points....2-5 Operation and important riding points..........7-1 Description ........3-1 Starting the engine......7-2 Left view ..........3-1 Starting off ........7-3 Right view........3-2 Acceleration and deceleration ..
  • Page 6 Vehicle data recording....11-2 Reporting safety defects ....11-3 Scooter noise regulation ....11-4 Maintenance record ..... 11-5 YAMAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY ......11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ........11-8 Index..........12-1...

  • Page 7: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important in- formation for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 6,7,8...
  • Page 8 Location of important labels LOAD LIMIT 1 kg { 2 lbs} BB8-F4877-20 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. B74-F118K-00 NOTICE Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield.
  • Page 9 Location of important labels LOAD LIMIT 5 kg { 11 lbs} BB8-F4877-30 TIRE INFORMATION Cold tire normal pressure should be set as follows. • Up to 90 kg (198 lbs) load FRONT : 200 kPa, (2.00 kgf/cm²), 29 psi REAR : 225 kPa, (2.25 kgf/cm²), 33 psi •...

  • Page 10: Safety Information

    Safety information an accident or equipment damage. EAU1026B See page 6-1 for a list of pre-operation checks. Be a Responsible Owner  This scooter is designed to carry As the vehicle’s owner, you are re- the operator and a passenger. sponsible for the safe and proper oper- ...
  • Page 11 Safety information  This scooter is designed for on- • Know your skills and limits. Staying within your limits may road use only. It is not suitable for help you to avoid an accident. off-road use. • We recommend that you prac- tice riding your scooter where Protective Apparel there is no traffic until you have...
  • Page 12 Safety information engine exhaust. Deadly levels of car- The total weight of the operator, pas- bon monoxide can collect rapidly and senger, accessories and cargo must you can quickly be overcome and un- not exceed the maximum load limit. able to save yourself. Also, deadly lev- Operation of an overloaded vehicle els of carbon monoxide can linger for could cause an accident.
  • Page 13 Genuine not in any way reduce ground Yamaha accessories, which are avail- clearance or cornering clearance, able only from a Yamaha dealer, have limit suspension travel, steering been designed, tested, and approved travel or control operation, or ob- by Yamaha for use on your vehicle.

  • Page 14: Further Safe-Riding Points

    Safety information Aftermarket Tires and Rims EAU57600 Further safe-riding points The tires and rims that came with your  Be sure to signal clearly when scooter were designed to match the making turns. performance capabilities and to pro-  Braking can be extremely difficult vide the best combination of handling, on a wet road.

  • Page 15: Description

    Description EAU63371 Left view 1. Storage compartment A (page 5-20) 2. Owner’s tool kit (page 8-2) 3. Grab bar (page 7-3) 4. Air filter element (page 8-14) 5. Spring preload adjuster (page 5-25) 6. Final transmission oil filler cap (page 8-12) 7.

  • Page 16: Right View

    Description EAU63391 Right view 1. Rear storage compartment (page 5-20) 2. Fuel tank cap (page 5-16) 3. Storage compartment B (page 5-20) 4. Windshield (page 5-22) 5. Battery (page 8-29) 6. Fuses (page 8-30) 7. Centerstand (page 8-27) 8. Engine oil level check window (page 8-9) 9.

  • Page 17: Controls And Instruments

    Description EAU63401 Controls and instruments 1. Rear brake lever (page 5-13) 2. Left handlebar switches (page 5-11) 3. Rear brake fluid reservoir (page 8-23) 4. Speedometer (page 5-2) 5. Multi-function display (page 5-3) 6. Tachometer (page 5-3) 7. Front brake fluid reservoir (page 8-23) 8.

  • Page 18: Smart Key System

    Smart key system  If you have an electric medical EAU76444 Smart key system device, consult a doctor or the The smart key system enables you to device manufacturer before us- operate the vehicle without using a ing this vehicle. mechanical key.

  • Page 19: Part 15 Of Fcc Rules

    Smart key system In such situations, move the smart EAU66881 Part 15 of FCC Rules key to another location and perform This device complies with Part 15 of the operation again. If it still does FCC Rules. Operation is subject to the not work, operate the vehicle in following two conditions: emergency mode.

  • Page 20: Operating Range Of The Smart Key System

    Smart key system  Placing the smart key in the front EAU76450 Operating range of the smart or rear storage compartment may key system block communication between The operating range of the smart key the smart key and the vehicle. If system is about 80 cm (31.5 in) from the rear storage compartment is the main switch.

  • Page 21: Handling Of The Smart Key And Mechanical Keys

    Smart key system Included with the vehicle is one smart EAU78623 Handling of the smart key and key, two mechanical keys, and one mechanical keys identification number card. The identi- fication number can also be found on the inside of the smart key itself. If the vehicle battery is discharged, the mechanical key can be used to open the seat.
  • Page 22 Yamaha dealer check the vehicle.  If the smart key continually re- ceives radio waves, the smart key battery will discharge quickly. (For...

  • Page 23: Smart Key

    Smart key system This feature is convenient for locating EAU76471 Smart key your vehicle in a parking lot and other areas. To turn the answer-back beeper on or off The beeper, which sounds when the answer-back function is operated, can be turned on or off according to the fol- lowing procedure.

  • Page 24: Replacing The Smart Key Battery

    Smart key system  Take precautions to prevent the EAU76481 Replacing the smart key bat- waterproof seal from being tery damaged or contaminated by Replace the battery in the following sit- dirt. uations.  Do not touch the internal cir- ...

  • Page 25: Main Switch

    Smart key system EAU76892 Main switch Dispose of the removed battery in ac- cordance with local regulations. 3. Install a new battery as shown. Note the polarity of the battery. Specified battery: CR2032 1. Main switch 2. Main switch knob 1.
  • Page 26 Smart key system 2. Push the main switch knob and trical systems will be switched off, which may result in loss of control or the smart key indicator light will an accident. come on for approximately 4 sec- onds. 3. While the smart key system indi- Do not push the main switch knob re- cator light is on, turn the main peatedly or turn the main switch back...
  • Page 27 Smart key system 2. While the smart key system indi- cator light is on, turn the main When the main switch is turned to switch to “OPEN”. “OFF” but the smart key cannot be 3. To open the seat, push the confirmed (the smart key is either out- “SEAT”...
  • Page 28 Smart key system  The seat can also be opened with the mechanical key. (See page 5-20.) EAU76521 “ ” (lock) 1. Storage compartment A Make sure that the seat and storage compartment are securely closed be- fore starting off. 1.
  • Page 29 Smart key system To unlock the steering To close the fuel tank cap lid Push the fuel tank cap lid down until it is closed. Make sure that fuel tank cap lid is se- curely closed before starting off. 1. Push. 2.

  • Page 30: Instrument And Control Functions

    If the warning light does not come on initially when the main switch is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the vehicle. EAU78171 ABS warning light “ ”...

  • Page 31: Speedometer

    Instrument and control functions braking. Have a Yamaha dealer EAU63544 Speedometer check the brake system and electri- cal circuits as soon as possible. The ABS warning light may come on while accelerating the engine with the vehicle on its centerstand, but this does not indicate a malfunction.

  • Page 32: Tachometer

    Instrument and control functions EAU63551 EAU82300 Tachometer Multi-function display 1. Tachometer 1. Fuel meter 2. Tachometer red zone 2. Information display 3. Coolant temperature meter The electric tachometer allows the rid- 4. Clock er to monitor the engine speed and 5.
  • Page 33 The clock uses a 24-hour time system. meter, the all segments will flash repeatedly. If this occurs, have a To set the clock Yamaha dealer check the vehicle. 1. Turn the main switch to “OFF”. 2. Push and hold the “TRIP” switch.
  • Page 34 If To reset the tripmeter, select it by this occurs, have a Yamaha dealer pushing the “TRIP” switch, and then check the vehicle as soon as pos- push the “TRIP” switch for three sec- sible.
  • Page 35 Instrument and control functions  The tripmeter will reset and conti- When approximately 2.4 L (0.63 US nue counting after 9999.9 is gal, 0.53 Imp.gal) of fuel remains in the reached. fuel tank, the last segment of the fuel meter will start flashing. The display will automatically change to the fuel re- Time tripmeter “Time”...
  • Page 36 Instrument and control functions After changing the engine oil, reset the them both, select the V-belt replace- oil change indicator and the oil change ment tripmeter, and then push the tripmeter. To reset them both, select “TRIP” switch for three seconds. the oil change tripmeter, and then push While the V-belt replacement tripmeter the “TRIP”...
  • Page 37 Instrument and control functions Navigating the information display Air temperature display Push the “INFO” switch to change the display between the air temperature display “Air-temp”, battery voltage dis- play “Battery”, traction control system display “TCS ON” or “TCSOFF”, aver- age fuel consumption display “Con- sumption/Average_ km/L”, “Consumption/Average_...
  • Page 38 If only “TCS” is displayed, there is a MPG”: The average distance that communication error within the vehi- can be traveled on 1.0 US.gal of cle. Have a Yamaha dealer check the fuel is shown. vehicle as soon as possible. To reset the average fuel consumption, push the “INFO”...
  • Page 39 Instrument and control functions Instantaneous fuel consumption Average speed display display 1. Average speed display 1. Instantaneous fuel consumption display The average speed “Average_ _ _kmh” This function calculates the fuel con- or “Average_ _ _MPH” is displayed. sumption under current riding condi- The average speed is the total distance tions.

  • Page 40: Handlebar Switches

    Instrument and control functions “OIL SERV”: Appears when the oil EAU1234M Handlebar switches change indicator “OIL” starts flashing. If “OIL SERV” is displayed, change the Left engine oil, and then reset the oil chan- ge indicator and oil change tripmeter. “V-BELT SERV”: Appears when the V- belt replacement indicator “V-Belt”...
  • Page 41 Instrument and control functions ter position. To cancel the turn signal To use the “TRIP” switch, move the lights, push the switch in after it has re- “TRIP/INFO” switch in direction (a). To turned to the center position. use the “INFO” switch, move the “TRIP/INFO”...

  • Page 42: Front Brake Lever

    Instrument and control functions EAU12902 EAU12952 Front brake lever Rear brake lever 1. Front brake lever 1. Rear brake lever The front brake lever is located on the The rear brake lever is located on the right side of the handlebar. To apply left side of the handlebar.

  • Page 43: Abs

    Instrument and control functions  This ABS has a test mode which EAU78200 allows the owner to experience The Yamaha ABS (Anti-lock Brake the pulsation at the brake levers System) features a dual electronic con- when the ABS is operating. How-...

  • Page 44: Traction Control System

    Instrument and control functions When the vehicle is turned on, traction EAU78611 Traction control system control is automatically turned on. The traction control system (TCS) To turn the traction control system off, helps maintain traction when acceler- use the “INFO” switch to change the ating on slippery surfaces, such as un- information display to the traction con- paved or wet roads.

  • Page 45: Fuel Tank Cap

    Yamaha deal- until the install mark “ ” aligns er check the vehicle as soon as possi- with “ ”. ble. 4. Have a Yamaha dealer check the vehicle and turn off the “ ” warning light. 5-16...

  • Page 46: Fuel

    Instrument and control functions EAU13213 Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow 1. Install mark “ ”...
  • Page 47 Your Yamaha engine has been de- signed to use unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.

  • Page 48: Fuel Tank Overflow Hose

    Instrument and control functions EAU80200 EAU13447 Fuel tank overflow hose Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: ...

  • Page 49: Storage Compartments

    Instrument and control functions EAU78514 Storage compartment A Storage compartments To open storage compartment A, turn the main switch to “OPEN” and then This model is equipped with 3 storage push the “LID” button. compartments. The front storage com- To close storage compartment A, push partments and rear storage compart- the storage compartment lid until it is ment are located as shown.
  • Page 50 Instrument and control functions  Since the storage compartment accumulates heat when ex- posed to the sun and/or the en- gine heat, do not store anything susceptible to heat, consum- ables or flammable items inside  To avoid humidity from spread- ing through the storage com- partment, wrap wet articles in a 1.

  • Page 51: Windshield

    Instrument and control functions EAU78521 Windshield To suit the rider’s preference, the wind- shield height can be changed to one of two positions. 1. Bolt 3. Remove the bolts, and then install the bolts in the desired position. 1. Windshield To change the windshield height to the high position 1.
  • Page 52 Instrument and control functions 1. Bolt 1. Bolt Tightening torque: Windshield bolt: 8 N·m (0.8 kgf·m, 5.9 lb·ft) 5. Place the bolt access covers, and then install the quick fasteners. 1. Bolt 4. Install the windshield to the low position by installing the bolts, and then tighten the bolts to the spec- ified torque.

  • Page 53: Handlebar Position

    The handlebar can be adjusted to one 8 N·m (0.8 kgf·m, 5.9 lb·ft) of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust 5. Place the bolt access covers, and the position of the handlebar. then install the quick fasteners.

  • Page 54: Adjusting The Shock Absorber Assemblies

    Instrument and control functions EAU14894 Adjusting the shock absorber assemblies 1 (a) EWA10211 WARNING Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult. Each shock absorber assembly is 1. Spring preload adjusting ring equipped with a spring preload adjust- 2.

  • Page 55: Sidestand

    Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 5-26...
  • Page 56 3. Keep the front or rear brake applied. • If a malfunction is noted, have a Push the start switch. Yamaha dealer check the system Does the engine start? before riding. The sidestand switch may not be working correctly.

  • Page 57: Auxiliary Dc Jack

    Instrument and control functions 5. Insert the accessory plug into the EAU78213 Auxiliary DC jack auxiliary DC jack. EWA14361 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. ECA15432 NOTICE The accessory connected to the...

  • Page 58: For Your Safety - Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 59 • Tighten if necessary. Instruments, lights, • Check operation. — • Correct if necessary. signals and switches • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 5-26 check vehicle.

  • Page 60: Operation And Important Riding Points

    This model is equipped with a lean an- there is a control or function you do not gle sensor to stop the engine in case of understand, ask your Yamaha dealer. a turnover. In this case, the engine EWA10272 trouble warning light will come on but WARNING this is not a malfunction.

  • Page 61: Starting The Engine

    Operation and important riding points EAU78231 Starting the engine If the engine does not start, release the ECA10251 NOTICE start switch after 5 seconds. Before pressing the start switch again, wait 10 See page 7-5 for engine break-in in- seconds to allow battery voltage to re- structions prior to operating the ve- store.

  • Page 62: Starting Off

    Operation and important riding points EAU45093 EAU16782 Starting off Acceleration and deceleration 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the center- stand. ZAUM0199 The speed can be adjusted by opening and closing the throttle.

  • Page 63: Braking

    Operation and important riding points EAU16794 EAU16821 Braking Tips for reducing fuel con- EWA10301 sumption WARNING Fuel consumption depends largely on  Avoid braking hard or suddenly your riding style. Consider the follow- (especially when leaning over to ing tips to reduce fuel consumption: one side), otherwise the scooter ...

  • Page 64: Engine Break-In

     If any engine trouble should oc- may overturn, increasing the cur during the engine break-in risk of a fuel leak and fire. period, immediately have a Yamaha dealer check the vehi- cle.
  • Page 65 Operation and important riding points  Do not park near grass or other flammable materials which might catch fire.

  • Page 66: Periodic Maintenance And Adjustment

    If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing...

  • Page 67: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 68: Periodic Maintenance Chart For The Emission Control System

     From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.  Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU63292 Periodic maintenance chart for the emission control system...

  • Page 69: General Maintenance And Lubrication Chart

    • Perform dynamic inspection Diagnostic system √ √ √ √ √ √ using Yamaha diagnostic tool. check • Check the error codes. 2 * Air filter element • Replace. Every 12000 mi (19000 km) Pre air filter ele- • Clean.
  • Page 70 Periodic maintenance and adjustment ROUTINE INITIAL ODOMETER READINGS 1000 mi ITEM 1000 km month • Check bearing assemblies for √ √ √ √ √ √ looseness. 14 * Steering bearings • Moderately repack with lithium- Every 12000 mi (19000 km) soap-based grease.
  • Page 71 Periodic maintenance and adjustment ROUTINE INITIAL ODOMETER READINGS 1000 mi ITEM 1000 km month • Check operation. • Check throttle grip free play, √ √ √ √ √ 29 * Throttle grip and adjust if necessary. • Lubricate cable and grip hous- ing.

  • Page 72: Removing And Installing The Panel

    Periodic maintenance and adjustment EAU18752 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1.

  • Page 73: Checking The Spark Plug

    Do not attempt to diagnose such problems Tightening torque: Spark plug: yourself. Instead, have a Yamaha deal- 13 N·m (1.3 kgf·m, 9.6 lb·ft) er check the vehicle. If the spark plug shows signs of elec- trode erosion and excessive carbon or other deposits, it should be replaced.

  • Page 74: Canister

    Periodic maintenance and adjustment EAU36112 EAU79020 Canister Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 75 Periodic maintenance and adjustment 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter element replace- ment) 1.
  • Page 76 Periodic maintenance and adjustment Be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. ECA24060 NOTICE Make sure that no foreign material enters the crankcase. 1. Oil filter element 10. Install and tighten the oil filler cap 2.

  • Page 77: Final Transmission Oil

    The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 78: Coolant

    Periodic maintenance and adjustment 3. If the coolant is at or below the mi- EAU20071 Coolant nimum level mark, remove the left The coolant level should be checked floorboard mat by pulling it up. before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 79: Air Filter And V-Belt Case Air Filter Elements

    The air filter element and the sub air fil- Yamaha dealer check the anti- ter element should be replaced, and freeze content of the coolant as the pre air filter element and the V-belt...
  • Page 80 Periodic maintenance and adjustment Replacing the air filter element and sub air filter element and cleaning the pre air filter element 1. Place the vehicle on the center- stand. 2. Remove the rubber plugs. 1. Air filter element 1. Rubber plug 3.
  • Page 81 Periodic maintenance and adjustment 1. Pre air filter element 1. Long screw 2. Air filter case cover 11. Install the rubber plugs. Cleaning the V-belt case air filter el- ement 1. Place the vehicle on the center- stand. 2. Remove the air filter case cover. (See the previous section.) 3.
  • Page 82 Periodic maintenance and adjustment 7. Remove the air filter element, and then blow out the dirt with com- pressed air from the clean side as shown. 1. Bolt 5. Lift up the air filter case slightly, re- move the rear wheel sensor lead from the holder, and then remove 1.

  • Page 83: Checking The Throttle Grip Free Play

    3.0–5.0 mm (0.12–0.20 in) Bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft) Periodically check the throttle grip free play and, if necessary, have a Yamaha 13. Install the V-belt case cover by in- dealer adjust it. stalling the screws. 14. Install the air filter case cover by installing the screws.

  • Page 84: Valve Clearance

    To prevent this from occurring, have your Yamaha dealer check and adjust Tire air pressure the valve clearance at regular intervals. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 85 When a tire tread Front: begins to show crosswise lines, 200 kPa (2.00 kgf/cm², 29 psi) Rear: have a Yamaha dealer replace 225 kPa (2.25 kgf/cm², 33 psi) the tire immediately. Brakes, Maximum load*: tires and related wheel parts re-...

  • Page 86: Cast Wheels

    Manufacturer/model: age or other damage before each DUNLOP/SCOOTSMART ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A de- formed or cracked wheel must be replaced.

  • Page 87: Checking The Front And Rear

    Rear 1. No brake lever free play There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 88: Checking The Front And Rear Brake Pads

    1. Minimum level mark brake disc, have a Yamaha dealer re- As the brake pads wear, it is normal for place the brake pads as a set.

  • Page 89: Changing The Brake Fluid

     A low brake fluid level may indi- EAU22734 Changing the brake fluid cate worn brake pads or brake Have a Yamaha dealer change the system leakage; therefore, be sure brake fluid every 2 years. In addition, to check the brake pads for wear have the seals of the master cylinders and the brake system for leakage.

  • Page 90: Checking The V-Belt

    EAU23098 Checking the V-belt Checking and lubricating the The V-belt must be checked and re- cables placed by a Yamaha dealer at the inter- The operation of all control cables and vals specified periodic the condition of the cables should be maintenance and lubrication chart.

  • Page 91: Checking And Lubricating The Throttle Grip And Cable

    The operation of the throttle grip Front brake lever should be checked before each ride. In addition, the cable should be lubricat- ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart. Rear brake lever The pivoting points of the front and rear...

  • Page 92: Checking And Lubricating The Centerstand And Sidestand

    If the centerstand or sidestand does bars several times to check if the not move up and down smoothly, front fork compresses and re- have a Yamaha dealer check or re- bounds smoothly. pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 93: Checking The Steering

    If there is play in the wheel ward and backward. If any free hub or if the wheel does not turn play can be felt, have a Yamaha smoothly, have a Yamaha dealer dealer check or repair the steer- check the wheel bearings.

  • Page 94: Battery

    CHILDREN. 1. Negative battery lead (black) To charge the battery 2. Positive battery lead (red) Have a Yamaha dealer charge the bat- 3. Battery tery as soon as possible if it seems to have discharged. Keep in mind that the The battery is located behind panel A.

  • Page 95: Replacing The Fuses

    Periodic maintenance and adjustment 3. Fully charge the battery before EAU78242 Replacing the fuses installation. NOTICE: When in- The main fuse and the fuse boxes, stalling the battery, be sure to which contain the fuses for the individ- turn the main switch off, then ual circuits, are located under panel A.
  • Page 96 4. If the fuse immediately blows 2. Remove the blown fuse, and then again, have a Yamaha dealer install a new fuse of the specified check the electrical system. amperage. WARNING! Do not...

  • Page 97: Headlights

    This model is equipped with LED-type headlights. auxiliary lights. If a headlight does not come on, have If an auxiliary light does not come on, a Yamaha dealer check its electrical have a Yamaha dealer check it. circuit. ECA16581 NOTICE Do not affix any type of tinted film or stickers to the headlight lens.

  • Page 98: Brake/Tail Light

    1. Remove the turn signal light unit If the brake/tail light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light lens 2. Screw 2. Remove the turn signal light bulb socket (together with the bulb) by turning it counterclockwise.

  • Page 99: Replacing The License Plate Light Bulb

    Periodic maintenance and adjustment EAU78560 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the bolts and plate, and then remove the license plate light bulb socket (together with the bulb) by pulling it out. 1.

  • Page 100: Troubleshooting

    Please have the vehi- self. However, should your vehicle re- cle battery charged or replaced. quire any repair, take it to a Yamaha (See page 8-29.) dealer, whose skilled technicians have If the smart key system does not work...

  • Page 101: Troubleshooting Charts

    Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 8-36...
  • Page 102 Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 103: Emergency Mode

    Periodic maintenance and adjustment EAU76561 Emergency mode When the smart key is lost or dam- aged, or its battery has discharged, the 868588 vehicle can still be turned on and the 868588 engine started. You will need the smart key system identification number. To operate the vehicle in emergency mode 1.
  • Page 104 Periodic maintenance and adjustment Release the knob after the smart key system indicator light flashes twice. ↓ The second digit has been set as “2”. ↓ Repeat the above procedure until all digits of the identification num- ber have been set. The smart key system indicator light will flash for 10 seconds if the correct identifi- cation number was entered.

  • Page 105: Scooter Care And Storage

    Rust and corrosion can develop even if matte colored finished parts. Be high-quality components are used. A sure to consult a Yamaha dealer for rusty exhaust pipe may go unnoticed advice on what products to use be- on a car, however, it detracts from the fore cleaning the vehicle.
  • Page 106 Scooter care and storage structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield. Test the product on a rosion protection spray. small hidden part of the wind- ...
  • Page 107 3. To prevent corrosion, it is recom- mended to apply a corrosion pro-  Consult a Yamaha dealer for ad- tection spray metal, vice on what products to use.

  • Page 108: Storage

    Scooter care and storage head so that the electrodes are EAU36564 Storage grounded. (This will limit spark- ing during the next step.) Short-term d. Turn the engine over several Always store your scooter in a cool, dry times with the starter. (This will place and, if necessary, protect it coat the cylinder wall with oil.) against dust with a porous cover.
  • Page 109 Scooter care and storage Make any necessary repairs before storing the scooter.

  • Page 110: Specifications

    Specifications Dimensions: 10 30 50 70 90 110 130 ˚F Overall length: 2185 mm (86.0 in) SAE 10W-40 Overall width: 775 mm (30.5 in) SAE 10W-50 Overall height: SAE 15W-40 1415/1465 mm (55.7/57.7 in) SAE 20W-40 Seat height: 795 mm (31.3 in) SAE 20W-50 Wheelbase: –20 –10 0...
  • Page 111 Specifications Spark plug gap: Rear: 0.8–0.9 mm (0.031–0.035 in) 225 kPa (2.25 kgf/cm², 33 psi) Clutch: Front wheel: Clutch type: Wheel type: Dry, centrifugal, shoe Cast wheel Drivetrain: Rim size: J15M/C x MT3.5 Primary reduction ratio: Rear wheel: 1.000 Final drive: Wheel type: Gear Cast wheel...
  • Page 112 Specifications Voltage, capacity: Backup fuse: 12 V, 7.0 Ah (10 HR) 15.0 A Bulb wattage: Headlight: Brake/tail light: Front turn signal/position light: 21.0 W/5.0 W Rear turn signal light: 21.0 W Auxiliary light: License plate light: 5.0 W Meter lighting: High beam indicator light: Turn signal indicator light: Engine trouble warning light:...

  • Page 113: Consumer Information

    5-20.) Record the information on this label in the space provided. This information will be needed when order- 1. Vehicle identification number ing spare parts from a Yamaha dealer. The vehicle identification number is stamped into the frame. 11-1...

  • Page 114: Diagnostic Connector

     Vehicle status and engine perfor- shown. mance data  Fuel-injection and emission-relat- ed data Yamaha will not disclose this data to a third party except:  With the consent of the vehicle owner  Where obligated by law  For use by Yamaha in litigation ...

  • Page 115: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corpora- tion, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 116: Scooter Noise Regulation

    Consumer information EAU26581 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, re- pair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or el- ement of design has been removed or rendered inoperative by any person.

  • Page 117: Maintenance Record

    Consumer information EAU63481 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in ac- cordance with the emissions warranty. The chart below is printed only as a re- minder that maintenance work is required.

  • Page 118: Yamaha Motor

    1. Operate and maintain the motorcycle as specified in the appropriate Owner’s Manual, and 2. Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs at such dealer’s place of business.
  • Page 119 CUSTOMER SERVICE If your machine requires warranty service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding the warranty, first contact the owner of the dealership.

  • Page 120: Yamaha Extended Service (Y.e.s.)

    • Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period. • Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and it shows in the comprehensive coverage benefits. There are no mileage limitations.
  • Page 121 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.

  • Page 122: Index

    Index Headlights ..........8-32 High beam indicator light ....... 5-1 ABS............5-14 Horn switch .......... 5-12 ABS warning light ........5-1 Acceleration and deceleration ....7-3 Air filter and V-belt case air filter Identification numbers......11-1 elements ..........8-14 Ignition circuit cut-off system....5-26 Auxiliary DC jack........5-28 Indicator lights and warning lights ..
  • Page 123 Index Stop/Run/Start switch......5-12 Storage........... 9-4 Storage compartments ......5-20 Tachometer ..........5-3 Throttle grip and cable, checking and lubricating .......... 8-26 Throttle grip free play, checking... 8-18 Tires............8-19 Tool kit............ 8-2 Traction control system......5-15 Traction control system indicator light... 5-2 TRIP/INFO switch.........
  • Page 125 Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box. Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products.
  • Page 126 PRINTED IN INDONESIA 2017.05...

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