Yamaha XMAX 2022 Owner's Manual
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Yamaha XMAX 2022 Owner's Manual

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MOTORCYCLE
LIT-11626-35-13
Read this manual carefully
before operating this vehicle.
B5X-F8199-10
Operation and important riding points
1
2
3
4
5
6
7
8
9
10
11
12

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Table of Contents
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Summary of Contents for Yamaha XMAX 2022

  • Page 1: Table Of Contents

    Read this manual carefully before operating this vehicle. Location of important labels OWNER’S MANUAL Safety information Description Smart key system Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Scooter care and storage MOTORCYCLE Specifications CZD300N...
  • Page 2 EAU10045 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 5: Owner's Manual

    Important manual information EAUN0770 CZD300N OWNER’S MANUAL ©2022 by Yamaha Motor Corporation, U.S.A. 1st edition, August 2021 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Indonesia.
  • Page 6 Table of contents Location of important labels... 1-1 Traction control system ....5-13 Periodic maintenance chart for Fuel tank cap ........5-15 the emission control system ..8-3 Safety information......2-1 Fuel ..........5-16 General maintenance and Further safe-riding points ....2-5 Fuel tank overflow hose ....5-17 lubrication chart ......
  • Page 7 AND LATER MODEL Checking the front fork....8-27 SCOOTER LIMITED Checking the steering ....8-28 WARRANTY....... 11-8 Checking the wheel bearings ..8-28 YAMAHA EXTENDED SERVICE Battery ...........8-28 (Y.E.S.)........11-10 Replacing the fuses.......8-30 Vehicle lights .........8-31 Index ..........12-1 Replacing a turn signal light bulb ..........8-31...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 6,7,8...
  • Page 9 Location of important labels WARNING LOAD LIMIT This unit contains high pressure nitrogen gas. 1 kg { 2 lbs} Mishandling can cause explosion. Read owner’s manual BB8-F4877-20 for instructions. Do not incinerate, puncture or open. B74-F2259-10 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ EMISSION HOSE ROUTING THE OWNER’S MANUAL AND ALL LABELS.
  • Page 10 Location of important labels LOAD LIMIT LOAD LIMIT 5 kg { 11 lbs} 0.5 kg ( 1.1 lb) BB8-F4877-30 B74-F4877-00 TIRE INFORMATION Cold tire normal pressure should be set as follows. • Up to 90 kg (198 lbs) load FRONT : 200 kPa, (2.00 kgf/cm²), 29 psi REAR : 225 kPa, (2.25 kgf/cm²), 33 psi...

  • Page 11: Safety Information

    Safety information  Never operate a scooter without conspicuous appears to be very EAU1026B proper training or instruction. Take effective in reducing the chance of training course. Beginners this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 12 Safety information  Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter erators who have been involved in other motorists can see you. accidents are the result of head inju- ...
  • Page 13 Safety information  Do not run engine outdoors where  Cargo and accessory weight Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to monoxide, a deadly gas. Breathing a building through openings such the scooter as possible.
  • Page 14 Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may been designed, tested, and approved death.

  • Page 15: Further Safe-Riding Points

    Safety information Aftermarket Tires and Rims cation for the straps carefully so EAU57600 Further safe-riding points The tires and rims that came with your the straps will not rub against  Be sure to signal clearly when scooter were designed to match the painted surfaces during transport.
  • Page 16 Safety information  Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a brightly colored jacket.  Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carri- er (if equipped).

  • Page 17: Description

    Description EAU10411 Left view 1. Storage compartment A (page 5-18) 9. Engine oil drain bolt (page 8-10) 2. Tool kit (page 8-2) 10.Engine oil filter element (page 8-10) 3. Grab bar (page 7-3) 11.Sidestand (page 5-24) 4. Air filter element (page 8-15) 12.Spark plug (page 8-9) 5.

  • Page 18: Right View

    Description EAU10421 Right view 1. Rear storage compartment (page 5-18) 9. Engine oil filler cap (page 8-10) 2. Fuel tank cap (page 5-15) 3. Storage compartment B (page 5-18) 4. Windshield (page 5-20) 5. Battery (page 8-28) 6. Fuses (page 8-30) 7.

  • Page 19: Controls And Instruments

    Description EAU10431 Controls and instruments 1. Rear brake lever (page 5-12) 9. Front brake lever (page 5-12) 2. Left handlebar switches (page 5-10) 10.Throttle grip (page 8-19) 3. Rear brake fluid reservoir (page 8-23) 11.Main switch (page 4-7) 4. Speedometer (page 5-2) 12.Auxiliary DC jack (page 5-23) 5.

  • Page 20: Smart Key System

    Smart key system EAU76444 Smart key system The smart key system enables you to operate the vehicle without using a mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot. (See page 4-5.) 1.

  • Page 21: Part 15 Of Fcc Rules

    Smart key system  You are carrying or using com- EAU66881 EAU76453 Part 15 of FCC Rules Operating range of the smart munication equipment such as This device complies with Part 15 of key system radios or mobile phones in FCC Rules.

  • Page 22: Handling Of The Smart Key And Mechanical Keys

    Smart key system smart key system may not work or its EAU78624 EWA17952 Handling of the smart key and WARNING operating range may become very mechanical keys  The smart key should be carried short. with you. Do not store it on the vehicle.
  • Page 23 Yamaha dealer check the vehicle.  If the smart key continually re- ECA21573 holders, TVs, and computers. NOTICE  Keep the smart key away from ceives radio waves, the smart key electric medical equipment.

  • Page 24: Smart Key

    Smart key system To turn the smart key on or off Operating range of the answer-back EAU76474 Smart key Push the smart key button for approxi- function mately 1 second to turn the smart key The approximate operating range of on or off.

  • Page 25: Smart Key Battery

    Smart key system  Do not expose the battery to di- 2. Turn the main switch to “OFF”, EAU83293 Smart key battery and then push the main switch rect sunlight or other heat knob once. sources. 3. Within 9 seconds of pushing the knob, push and hold the knob To replace the smart key battery again for 5 seconds.

  • Page 26: Main Switch

    Smart key system ECA15785 EAU76893 Main switch NOTICE Dispose of the removed battery in ac-  Use a cloth when opening the cordance with local regulations. smart key case with a screw- 3. Install a new battery as shown. driver. Direct contact with hard Note the polarity of the battery.
  • Page 27 Smart key system pushing the main switch knob and EAU76502 confirmation with the smart key has  If the vehicle battery voltage is taken place, the main switch can be low, the turn signal lights will not turned while the smart key system indi- flash.
  • Page 28 Smart key system 2. The turn signal lights flash once To open the seat and storage compart- and the vehicle power turns off. ment A When the main switch is turned to “OFF” but the smart key cannot be confirmed (the smart key is either out- side operation range or has been turned off), the beeper will sound for 3 seconds and the smart key system in-...
  • Page 29 Smart key system Open position reminder EAU76521 “ ” (lock) To prevent you from accidentally leav- ing the vehicle unlocked by walking away with the main switch still in the “OPEN” position, the smart key system beeper will sound under the following conditions.
  • Page 30 Smart key system EAU79000 “ ” (fuel tank cap lid) If the steering will not lock, try turning Make sure that fuel tank cap lid is se- To open the fuel tank cap lid the handlebar back to the right slightly. curely closed before starting off.

  • Page 31: Instrument And Control Functions

     Have a Yamaha dealer check vehicle control system. If this occurs, have a Yamaha dealer check the on- the vehicle as soon as possible. board diagnostic system. 1. Left turn signal indicator light “...

  • Page 32: Speedometer

    When the vehicle is turned on, the light should come on for a few seconds and then go off. If the light does not come on, or if the light remains on, have a Yamaha dealer check vehicle. EAU78601 Smart key system indicator light “ ”...

  • Page 33: Multi-Function Display

    Instrument and control functions the settings of the multi-function meter Clock EAU82302 Multi-function display unit. To use the “TRIP” switch, move the “TRIP/INFO” switch in direction (a). To use the “INFO” switch, move the “TRIP/INFO” switch in direction (b). 1. Clock 1.
  • Page 34 “F Trip” and start count- ing the distance traveled from that coolant temperature meter, all point. segments will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle as soon as pos- Coolant temperature meter sible.  The coolant temperature varies with changes in the weather and engine load.
  • Page 35 Instrument and control functions The tripmeter display is equipped with the following:  The odometer will lock at 999999. To reset the time tripmeter, select it by  odometer  The tripmeter will reset and con- using the “TRIP” switch, and then hold ...
  • Page 36 Instrument and control functions The oil change indicator “OIL” flashes V-belt replacement tripmeter “V- F Trip → Oil Trip → V-Belt Trip → Odo at the initial 1000 km (625 mi), then at Belt Trip” → Trip → Trip Time → F Trip 4000 km (2500 mi) and every 5000 km To reset the fuel reserve tripmeter, se- (3125 mi) thereafter to indicate that the...
  • Page 37 Instrument and control functions  Air temperature “Air-temp” While the V-belt replacement tripmeter  Battery voltage “Battery” is flashing, hold the “TRIP” switch for  When kilometers are selected as  Traction control system “TCS ON” 15 to 20 seconds. Release the “TRIP” the display units, “Consumption + switch, and the V-belt trip value will re- or “TCSOFF”...
  • Page 38 The temperature displayed may vary a Yamaha dealer charge the bat- cle. Have a Yamaha dealer check the from the actual ambient temperature. tery. vehicle as soon as possible.
  • Page 39 Instrument and control functions  “Consumption/Average  “Consumption MPG”: The dis- L/100 Instantaneous fuel consumption km”: The average amount of fuel display tance that can be traveled on 1.0 necessary to travel 100 km is US.gal of fuel under the current shown.

  • Page 40: Handlebar Switches

    Instrument and control functions To reset the average speed display, “V-BELT SERV”: Appears when the V- EAU1234R Handlebar switches select it by using the “INFO” switch, belt replacement indicator “V-Belt” and then hold the “INFO” switch for starts flashing. If “V-BELT SERV” is Left three seconds.
  • Page 41 Instrument and control functions EAU54203 EAU54213 EAU78491 Dimmer/Pass switch “ /PASS” Stop/Run/Start switch “ / ” “TRIP/INFO” switch Set this switch to “ ” for the high To crank the engine with the starter, This switch is used to make setting and beam and to “...

  • Page 42: Front Brake Lever

    EAU12902 EAU12952 EAU78201 Front brake lever Rear brake lever The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes. If the ABS is activated, a pulsating sensation may be felt at the brake levers.

  • Page 43: Traction Control System

    ABS is operating. How- substitute for riding appropriately ever, special tools are required, so for the conditions. Traction control please consult your Yamaha deal- cannot prevent loss of traction due to excessive speed when entering turns, when accelerating hard at a ECA20100 1.
  • Page 44 Instrument and control functions Setting the traction control system Resetting the traction control sys- The traction control system will auto- matically disable under certain condi- tions; such as when a sensor fault is detected, or when only one wheel is al- lowed to rotate for more than a few seconds.

  • Page 45: Fuel Tank Cap

    “ ” aligns ble. with “ ”. 2. Turn the fuel tank cap counter- 4. Have a Yamaha dealer check the clockwise until release vehicle and turn off the “ ” mark “ ” aligns with “...

  • Page 46: Fuel

    Instrument and control functions EWA11092 EAU13213 Fuel WARNING Make sure there is sufficient gasoline in Make sure that the fuel tank cap is the tank. properly closed after filling fuel. EWA10882 Leaking fuel is a fire hazard. WARNING Gasoline and gasoline vapors are extremely flammable.

  • Page 47: Fuel Tank Overflow Hose

     Make sure that the fuel tank over- as well as to the exhaust system. flow hose is not blocked, and Your Yamaha engine has been de- clean it if necessary. signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.

  • Page 48: Catalytic Converter

    Instrument and control functions EAU13435 EAU78514 Catalytic converter Storage compartments  Storage compartment A must be The exhaust system contains catalytic opened using the smart key sys- converter(s) to reduce harmful exhaust This model is equipped with 3 storage tem. (See page 4-9.) emissions.
  • Page 49 Instrument and control functions Be sure to close the seat and all stor- age compartments before starting off. ECA24020 NOTICE Make sure that the keyhole cover is installed when the mechanical key is not being used. 1. Lid 1. Keyhole cover ECA21150 NOTICE 2.

  • Page 50: Windshield

    Instrument and control functions  Since the storage compartment EAU78521 Windshield may get wet while the vehicle is To suit the rider’s preference, the wind- being washed, wrap any articles shield height can be changed to one of stored in the compartment in a two positions.
  • Page 51 Instrument and control functions dent. Be sure to tighten the screws to the specified torque. [EWA15511] 1. Bolt 1. Bolt access cover To change the windshield height to the low position 1. Bolt 1. Remove the bolt access covers by Tightening torque: removing the quick fasteners.

  • Page 52: Handlebar Position

    Handlebar position screws to the specified torque. The handlebar can be adjusted to one [EWA15511] of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Bolt 1. Bolt Tightening torque: Windshield bolt: 1.

  • Page 53: Adjusting The Shock Absorber Assemblies

    Instrument and control functions EAU14895 EAUN3360 Adjusting the shock absorber Power outlet assemblies This model is equipped with a 12V DC 1 (a) power outlet. EWA10211 WARNING Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult.

  • Page 54: Sidestand

    (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- 1. Power outlet cap sibility of raising the sidestand be- fore starting off.

  • Page 55: Ignition Circuit Cut-Off System

    Instrument and control functions this system regularly and have a EAUT1098 Ignition circuit cut-off system Yamaha dealer repair it if it does not Check the operation of the sidestand function properly. switch according to the following pro- cedure. 5-25...
  • Page 56 Instrument and control functions WARNING Place vehicle on centerstand. The vehicle must be placed on the centerstand during this inspection. Turn the main switch on. If a malfunction is found, have the vehicle inspected before riding. Put the sidestand up. Push the start switch while applying either of the brake levers.

  • Page 57: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 8-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 58 • Make sure that operation is smooth. • Check throttle grip free play. 8-19, 8-25 Throttle grip • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 8-25 •...

  • Page 59: Operation And Important Riding Points

    ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol-  Keep the engine speed out of EWA10272 lowing material carefully.

  • Page 60: Starting The Engine

    Operation and important riding points EAU78231 ECA22510 EAU78221 Starting the engine NOTICE ECA10251 If a warning or indicator light does NOTICE not work as described above, see This model is equipped with a lean an- See page 7-1 for engine break-in in- page 5-1 for the corresponding gle sensor to stop the engine in case of structions prior to operating the ve-...

  • Page 61: Starting Off

    Operation and important riding points EAU45093 EAU16782 EAU60650 Starting off Acceleration and deceleration Braking 1. While pulling the rear brake lever EWA17790 WARNING with your left hand and holding the  Avoid braking hard or suddenly grab bar with your right hand, push the scooter off the center- (especially when leaning over to stand.

  • Page 62: Tips For Reducing Fuel Consumption

     Before leaving the vehicle, be sure to turn the main switch to “OFF” or “ ”. Otherwise, the battery may discharge.  The sidestand alarm beeper can be set to not activate. Please con- tact your Yamaha dealer.

  • Page 63: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 64: Tool Kit

    However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.

  • Page 65: Periodic Maintenance Chart For The Emission Control System

     From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.  Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser- vice.

  • Page 66: General Maintenance And Lubrication Chart

    • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. Air filter element • Replace. Every 12000 mi (19000 km) Pre air filter element • Clean. Every 12000 mi (19000 km) Sub air filter ele- •...
  • Page 67 Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 68 Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 69 Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...

  • Page 70: Removing And Installing The Panel

    Periodic maintenance and adjustment EAU18752 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1.

  • Page 71: Checking The Spark Plug

    Do not Clean the surface of the spark plug attempt to diagnose such problems gasket and its mating surface, and yourself. Instead, have a Yamaha deal- then wipe off any grime from the spark er check the vehicle. plug threads.

  • Page 72: Canister

    Periodic maintenance and adjustment EAU36113 EAU79021 Canister Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 73 Periodic maintenance and adjustment 3. Remove the engine oil filler cap 6. Remove and replace the oil filter and its O-ring, and then remove element and O-ring. the engine oil drain bolt and its gasket to drain the oil from the crankcase.

  • Page 74: Why Yamalube

    Tightening torque: Why Yamalube for several minutes while checking Engine oil drain bolt: YAMALUBE oil is a Genuine YAMAHA it for oil leakage. If oil is leaking, 20 N·m (2.0 kgf·m, 15 lb·ft) Part born of the engineers’ passion immediately turn the engine off and belief that engine oil is an impor- 9.

  • Page 75: Final Transmission Oil

    If any leakage is found, have a Yamaha dealer check and repair the Tightening torque: scooter. In addition, the final transmis- Final transmission oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft)

  • Page 76: Coolant

    Periodic maintenance and adjustment EAU20071 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU78580 To check the coolant level 1.

  • Page 77: Air Filter And V-Belt Case Air Filter Elements

    EAU33032 EAU78574 Changing the coolant Air filter and V-belt case air fil- Yamaha dealer check the anti- The coolant must be changed at the in- ter elements freeze content of the coolant as tervals specified in the periodic main-...
  • Page 78 Periodic maintenance and adjustment 1. Check the hose on the rear side of the air filter case for accumulated dirt or water. 2. If dirt or water is visible, remove the hose from the clamp, clean it, and then install it. If dirt or water was found in the check hose, be sure to check the air filter ele- 1.
  • Page 79 Periodic maintenance and adjustment case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10482] 7. Pull the pre air filter element out, and then blow out the dirt with compressed air as shown.
  • Page 80 Periodic maintenance and adjustment 7. Remove the air filter element, and then blow out the dirt with com- pressed air from the clean side as shown. 1. Screw 1. Rear wheel sensor lead 2. Lead holder 4. Remove the air filter case bolts. 6.

  • Page 81: Checking The Throttle Grip Free Play

    2. White tape 3. Lead holder Periodically check the throttle grip free 12. Install the air filter case bolts, and play and, if necessary, have a Yamaha then tighten the bolts to the spec- dealer adjust it. ified torque. Tightening torque: Bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)

  • Page 82: Valve Clearance

    90 kg (198 lb) to maximum load: To prevent this from occurring, have Front: your Yamaha dealer check and adjust Tire air pressure 200 kPa (2.00 kgf/cm2, 29 psi) Rear: the valve clearance at regular intervals.
  • Page 83 When a tire tread the same make and design, other- begins to show crosswise lines, wise the handling characteristics of have a Yamaha dealer replace the vehicle may be different, which the tire immediately. Brakes, could lead to an accident.

  • Page 84: Cast Wheels

    Checking the front and rear brake lever ends. If there is free play, To maximize the performance, durabil- brake lever free play have a Yamaha dealer inspect the ity, and safe operation of your vehicle, brake system. Front note the following points regarding the EWA14212 specified wheels.

  • Page 85: Checking The Front And Rear Brake Pads

    ECA17641 the wear indicator almost touches the NOTICE brake disc, have a Yamaha dealer re- Brake fluid may damage painted place the brake pads as a set. 1. Brake pad wear indicator surfaces or plastic parts.

  • Page 86: Changing The Brake Fluid

    Periodic maintenance and adjustment  Insufficient brake fluid may al- Rear brake EAU22734 Changing the brake fluid low air to enter the brake sys- Have a Yamaha dealer change the tem, reducing braking brake fluid every 2 years. In addition, performance.

  • Page 87: Checking The V-Belt

    Checking and lubricating the Checking and lubricating the The V-belt must be checked and re- cables throttle grip and cable placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip vals specified...

  • Page 88: Lubricating The Front And Rear Brake Levers

    EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear...

  • Page 89: Checking The Front Fork

    If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.

  • Page 90: Checking The Steering

    If any free (See page 8-8.) hub or if the wheel does not turn play can be felt, have a Yamaha This model is equipped with a VRLA smoothly, have a Yamaha dealer dealer check or repair the steer- (Valve Regulated Lead Acid) battery.
  • Page 91 To charge the battery 3. Fully charge the battery before in- stallation. NOTICE: When install- Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to ing the battery, be sure to turn have discharged. Keep in mind that the...

  • Page 92: Replacing The Fuses

    Periodic maintenance and adjustment rating than recommended to EAU78242 Replacing the fuses avoid causing extensive dam- The main fuse and the fuse boxes, age to the electrical system and which contain the fuses for the individ- possibly a fire. [EWA15132] ual circuits, are located under panel A.

  • Page 93: Vehicle Lights

    4. If the fuse immediately blows brake/tail light. If a light does not come by removing the screw. again, have a Yamaha dealer on, check the fuse and then have a check the electrical system. Yamaha dealer check the vehicle.

  • Page 94: Replacing The License Plate Light Bulb

    Periodic maintenance and adjustment 6. Install the turn signal light unit by EAU78560 Replacing the license plate installing the screw. NOTICE: Do light bulb not overtighten the screw, oth- 1. Remove the license plate light unit erwise the lens may break. by removing the bolts and plate, [ECA11192] and then remove the license plate...

  • Page 95: Troubleshooting

    However, should your vehicle re- 4. Install the socket (together with charged? (See page 4-6.) quire any repair, take it to a Yamaha the bulb) by pushing it in, and then  Is the smart key battery installed dealer, whose skilled technicians have...
  • Page 96 Periodic maintenance and adjustment If the smart key system does not work after checking the above items, have a Yamaha dealer check the smart key system. See Emergency mode on page 8-37 for information on starting the engine without the smart key.

  • Page 97: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 98 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.

  • Page 99: Emergency Mode

    Periodic maintenance and adjustment For example, if the identification EAU76561 Emergency mode number is 123456: When the smart key is lost or dam- Push and hold the knob. aged, or its battery has discharged, the ↓ vehicle can still be turned on and the The smart key system indicator engine started.
  • Page 100 Periodic maintenance and adjustment  The identification number is not Release the knob after the smart key system indicator light flashes entered correctly. twice. 5. While the smart key system indi- ↓ cator light is on, push the knob The second digit has been set as once more to complete emergen- “2”.

  • Page 101: Scooter Care And Storage

     high-pressure washers of many components. Washing, clean- sure to consult a Yamaha dealer for steam-jet cleaners. Excessive ing, and polishing will also give you a advice on what products to use be- water pressure may cause wa- chance to inspect the condition of the fore cleaning the vehicle.
  • Page 102 Scooter care and storage chemicals such as, solvents, Washing windshield. Additionally, some gasoline, rust removers, brake 1. Rinse off any degreaser and spray cleaning compounds for plastic fluid, or antifreeze, etc. down the vehicle with a garden may scratch the windshield, so hose.

  • Page 103: Storage

    Scooter care and storage ply silicone or oil spray to seats, ECA26320 EAU84141 Storage NOTICE hand grips, rubber foot pegs or Always store the vehicle in a cool, dry  Do not apply wax to rubber or tire treads. Otherwise these place.
  • Page 104 Scooter care and storage 1. Make all necessary repairs and a. Remove the spark plug cap 8. Check and correct the tire air perform any outstanding mainte- and spark plug. pressure, and then lift the vehicle nance. b. Pour a teaspoonful of engine so that all wheels are off the 2.

  • Page 105: Specifications

    Specifications Dimensions: Engine oil: Fuel tank capacity: 13 L (3.4 US gal, 2.9 Imp.gal) Overall length: Recommended brand: Fuel reserve amount: 2185 mm (86.0 in) 2.4 L (0.63 US gal, 0.53 Imp.gal) Overall width: Fuel injection: 775 mm (30.5 in) Overall height: Throttle body: 1415/1465 mm (55.7/57.7 in)
  • Page 106 Specifications Front suspension: Type: Telescopic fork Rear suspension: Type: Unit swing Electrical system: System voltage: 12 V Battery: Model: GTZ8V Voltage, capacity: 12 V, 7.0 Ah (10 HR) Bulb wattage: Headlight: Brake/tail light: Front turn signal/position light: 21.0 W/5.0 W Rear turn signal light: 10.0 W Auxiliary light:...

  • Page 107: Consumer Information

    These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the frame.

  • Page 108: Diagnostic Connector

    This malfunctions and for research, statisti- information will be needed when order- cal analysis and development purpos- ing spare parts from a Yamaha dealer. Although the sensors and recorded EAU48271 Vehicle Emission Control Informa-...
  • Page 109 Consumer information Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data. Even in this case,...

  • Page 110: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 111: Scooter Noise Regulation

    Consumer information EAU26581 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 112: Maintenance Record

    Consumer information EAU26633 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 113 Consumer information Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 11-7...

  • Page 114: Yamaha Motor

    Consumer information EAU87060 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL SCOOTER LIMITED WAR- RANTY ENGINE Yamaha Motor Corporation, U.S.A. hereby warrants that Give notice to an authorized Yamaha scooter dealer of DISPLACEMENT each new Yamaha scooter purchased from an authorized...
  • Page 115 Consumer information 11-9...

  • Page 116: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to warranty. See the sample contract at your Yamaha Yamaha owners like you, and only while your Yamaha is still dealer to see how comforting uninterrupted factory- within the Yamaha Limited Warranty period. So visit your backed protection can be.
  • Page 117 TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the YAMAHA EXTENDED SERVICE Y.E.S.

  • Page 118: Index

    Index Model label ...........11-1 Multi-function display ......5-3 ABS............5-12 Final transmission oil ......8-13 ABS warning light ........5-1 Front and rear brake lever free play, Acceleration and deceleration ....7-3 checking..........8-22 Noise regulation ........11-5 Air filter and V-belt case air filter Front and rear brake pads, checking ...
  • Page 119 Index Tachometer ..........5-2 Throttle grip and cable, checking and lubricating ....8-25 Throttle grip free play, checking... 8-19 Tires ............8-20 Tool kit............ 8-2 Traction control system......5-13 Traction control system indicator light ... 5-1 TRIP/INFO switch ......... 5-11 Troubleshooting........
  • Page 121 Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 122 PRINTED IN INDONESIA 2021.08...

This manual is also suitable for:

Czd300n 2002

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