Gage Bilt GB2581 Original Instructions Manual
  1. Manuals
  2. Brands
  3. Gage Bilt Manuals
  4. Power Tool
  5. GB2581
  6. Original instructions manual

Gage Bilt GB2581 Original Instructions Manual

Installation tool
Hide thumbs Also See for GB2581:
Table of Contents

Advertisement

Quick Links

Download this manual
ORIGINAL INSTRUCTIONS
S/N: 1068 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB2581/GB2581A
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT Inc.
GAGE BILT
44766 Centre Court
+1 (586) 226-1500
Clinton Twp. MI 48038 USA +1 (586) 226-1505 Fax
e-mail: solutions@gagebilt.com / www.gagebilt.com
MADE in the USA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GB2581 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Gage Bilt GB2581

Summary of Contents for Gage Bilt GB2581

  • Page 1 ORIGINAL INSTRUCTIONS S/N: 1068 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB2581/GB2581A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT Inc. GAGE BILT 44766 Centre Court +1 (586) 226-1500 Clinton Twp.

  • Page 2: Table Of Contents

    Overhaul ....................................11 Parts Lists GB2581................................... 12 Parts Lists GB2581A ................................13 Nose Assembly Selection Chart and Accessories ........................ 14 EU Conformity and Warranty ..............................15 GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Description And Technical Specifications

    Any other use is forbidden. The GB2581 is a hydraulic installation tool. It weighs 6 lbs. 10 oz. (3.0 kg). It has a 1.000" (25.4mm) rivet setting stroke and a rated pull load of 10,700 lbs (47.59kN) @ 7,400 psi. (510.2 bar).

  • Page 4: Description Of Functions

    DESCRIPTION OF FUNCTIONS GB2581A GB2581 Deflector Deflector Handle Handle Air Actuator Electric Actuator Hydraulic Hose—Return Hydraulic Hose—Return Air line Electrical Control Cord Hydraulic Hose—Pull Hydraulic Hose—Pull GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 5: Safety Warnings

    6. Check that the means of protection from ejection of fastener and/or stem is in place and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Principle Of Operation

    Actuator Actuator PULL Pressure PULL Pressure RETURN Pressure RETURN Pressure RETURN Cycle PULL Cycle Pressurized Oil Return Oil Image may not reflect actual tool GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: How To Set-Up The Gb2581/Gb2581A

    #1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2 bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt (942280) pressure gage assy (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.

  • Page 8: How To Use The Gb2581/Gb2581A

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.48 bar) working pressure. CAUTION: Do not use beyond the design intent.

  • Page 9: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.

  • Page 10: Troubleshooting

    8. PINTAIL OF FASTENER FAILS TO BREAK. a.) Improper tool operation. b.) Pull grooves on fastener stripped. c.) Pull pressure too low. d.) Worn relief valve. GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 11: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings.

  • Page 12: Parts Lists Gb2581

    GB2581– PARTS LIST GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 13: Parts Lists Gb2581A

    GB2581A– PARTS LIST GB2581 S/N: 1068 AND ABOVE Rev. 4/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Nose Assembly Selection Chart And Accessories

    ASP®, BOM ®, C6L®, AND LGP® ARE REGISTERED TRADEM ARKS OF ALCOA INC. AVDELOK® IS A REGISTERED TRADEM ARK OF AVDEL UK LIM ITED. M AXI-BOLT® IS A GAGES TO CERTIFY CORRECT REGISTERED TRADEM ARK OF CHERRY AEROSPACE FASTENERS. GAGE BILT CERTIFIES THE GB2581 WILL INSTALL THE ABOVE FASTENERS SWAGE INSTALLATION. *ALL OFFSET 204 SERIES NOSES REQUIRE 353204 ADAPTER WITH 258152 STROKE LIMITER AND 258157 RELIEF VALVE.

  • Page 15: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan +1 (586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

This manual is also suitable for:

Gb2581a

Table of Contents