Gage Bilt GB2581 Original Instructions Manual
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Gage Bilt GB2581 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1068 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB2581/GB2581A
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB2581

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB2581/GB2581A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Stroke Limiter & Relief Valve Installation/Removal ....................... 13 Parts Lists GB2581 .................................. 14 Parts Lists GB2581A ................................15 Nose Assembly Selection Chart and Approved Accessories ..................16-24 GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1 (586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    10,700 lbs. (47.59 kN) @ 7,400 psi. (510.2 bar). The GB2581 (electric actuated) installation tool operates on hydraulic pressure developed by the GB940 power unit set at 7,400 psi. (510.2 bar) maximum PULL pressure and 3,200 psi (220.6 bar) maximum RETURN pressure. The tool comes equipped with 12 ft. (3.66 m) hoses and electric cord kit complete with quick disconnects.

  • Page 5: Description Of Functions

    Handle Air Actuator Electric Actuator Hydraulic Hose—Return Hydraulic Hose—Return Air line Electrical Control Cord Hydraulic Hose—Pull Hydraulic Hose—Pull Images may not reflect actual tool GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Safety Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Actuator Actuator PULL Pressure PULL Pressure RETURN Pressure RETURN Pressure PULL Cycle RETURN Cycle Pressurized Oil Unpressurized Oil Images may not reflect actual tool GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb2581/Gb2581A

    #1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2 bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.

  • Page 9: How To Use The Gb2581/Gb2581A

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    • Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the life of your tool.

  • Page 11: Troubleshooting

    8. PINTAIL OF FASTENER FAILS TO BREAK. a.) Improper tool operation. b.) Pull grooves on fastener stripped. c.) Pull pressure too low. d.) Worn relief valve. GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Overhaul

    All tool materials are recyclable except rubber o’rings, seals and wipers. Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. Use of SERVICE KIT (GB2581KS), contains a complete set of o'rings, back-up rings and screws, can achieve a complete overhaul.

  • Page 13: Stroke Limiter & Relief Valve Installation/Removal

    Do NOT position relief valve Position relief valve flats to front of tool. flats to REAR of tool. INCORRECT CORRECT Image may not reflect actual tool GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Parts Lists Gb2581

    GB2581– PARTS LIST GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 15: Parts Lists Gb2581A

    GB2581A– PARTS LIST GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Nose Assembly Selection Chart And Approved Accessories

    GB2581/GB2581A ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STRAIGHT *OFFSET GRIP GAGES (Sold Separately) (Sold Separately) Grip Gage #269G3 For CHERRYMAX® and CHERRYLOCK® fasteners...
  • Page 17 GB2581/GB2581A ACCESSORIES Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Adapter Assembly Adapter Assembly #353204 #745205 Adapts all offset 204 series noses & Adapts all offset 205 series noses &...
  • Page 18 GB2581/GB2581A ACCESSORIES Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB940 ELECTRIC POWERUNIT (Sold Separately) The GB940 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools.
  • Page 19 GB2581/GB2581A ACCESSORIES Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB910 HYDRAULIC POWERUNIT (Sold Separately) The GB910 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools.
  • Page 20 STANDARD & OFFSET COLLAR FEEDERS Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Installation of 5/32”- 3/8” LGP® collars Contact Gage Bilt for more information (Sold Separately) Gage Bilt Installation tool,...
  • Page 21 STRAIGHT FEED N SWAGE Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) SWAGING: EASY AS... Operator presents nose to pintail and feeder dispenses collar onto pin. PATENT PENDING...
  • Page 22 For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately) Images may not reflect actual feeder bowl or parts GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB2581 S/N: 1068 AND ABOVE Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC.

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