Gage Bilt GB2620PT Original Instructions Manual

Gage Bilt GB2620PT Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB2620PT / GB2620PTA
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB2620PT

  • Page 1 ORIGINAL INSTRUCTIONS GB2620PT / GB2620PTA INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA...
  • Page 2: Table Of Contents

    Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB2620PT / GB2620PTA ..........................8 How to use the GB2620PT / GB2620PTA ..........................9 Maintenance and Hydraulic Thread Preparation ........................10 Troubleshooting ..................................11 Overhaul ....................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    Any other use is forbidden. The GB2620PT / GB2620PTA is a hydraulic installation tool designed specifically for the efficient installation of 1/2” diameter lockbolts only. It weighs 9 lbs. 14 oz. (4.5 kg). It has a 1.437" (36.5mm) fastener setting stroke and a rated pull load of 17,745 lbs. (78.9kN) @ 6,500 psi. (448.2 bar).
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS GB2620PT GB2620PTA Air Actuator Handle Electric Actuator Hydraulic Hose—Return Electrical Control Air line Cord Hydraulic Hose—Pull Images may not reflect actual tool GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 6: Safety Warnings

    6. Check that the means of protection from ejection of fastener and/or stem is in place can then be used to support the tool. and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 7: Principle Of Operation

    PRINCIPLE OF OPERATION When the installation tool is connected to a powerunit, operation is controlled by an electric actuator (240122) (GB2620PT) in the handle. When the actuator is depressed, a directional valve in the powerunit directs oil to the front side of the piston forcing it and the nose assembly collet rearward.
  • Page 8: How To Set-Up The Gb2620Pt / Gb2620Pta

    1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt pressure gage assy (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.
  • Page 9: How To Use The Gb2620Pt / Gb2620Pta

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. CAUTION: Do not use beyond the design intent.
  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.
  • Page 11: Troubleshooting

    7. NOSE ASSEMBLY WON'T ACCEPT FASTENER PINTAIL. a.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts and clean before reassembling. GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 12: Overhaul

    Coat hose fitting threads with a non-hardening teflon thread compound such as Slic-tite® (Gage Bilt part no. 403237). DO NOT USE TEFLON® TAPE. Apply hot glue to wire connections to ensure wires DO NOT contact each other or handle assy. (See hydraulic thread preparation pg.10).
  • Page 13: Parts Lists Gb2620Pt

    GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 14: Parts Lists Gb2620Pta

    GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 15: Nose Assembly Selection Chart And Accessories

    1. 504124 SPLIT RING GROUP REQUIRED TO ATTACH TO TOOL WHEN USING NOSE ASSEMBLY (SOLD SEPARATELY) GAGE BILT CERTIFIES THE GB2620PT WILL INSTALL THE ABOVE FASTENERS NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL.
  • Page 16: Powerunits & Accessories

    GB940-26 includes the GB940 and 26 ft. (7.9 m) Hose Kit, part #940705 GB940-38 includes the GB940 and 38 ft. (11.6 m) Hose Kit, part #940709 GB940-52 includes the GB940 and 52 ft. (15.8 m) Hose Kit, part #940714 GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 17 GB910-26 includes the GB910 and 26 ft. (7.9 m) Hose Kit-Air, part #910705 GB910-38 includes the GB910 and 38 ft. (11.6 m) Hose Kit-Air, part #910709 GB910-52 includes the GB910 and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 18 GB912-26 includes the GB912 Powerunit and 26 ft. (7.9 m) Hose Kit-Air, part #910705. GB912-38 includes the GB912 Powerunit and 38 ft. (11.6 m) Hose Kit-Air, part #910709. GB912-52 includes the GB912 Powerunit and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 19 This page intentionally left blank GB2620PT / GB2620PTA INTALLATION TOOL REV. 9/18...
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Suspension Bracket (Sold Separately) WARNING: See repetitive motions hazards (pg. 6) The use of suspension bracket Assy (A-1593) is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners.

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