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Related Manuals for Gage Bilt GB2628
Summary of Contents for Gage Bilt GB2628
- Page 1 ORIGINAL INSTRUCTIONS GB2628/GB2628A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB2628/GB2628A ............................8 How to use the GB2628/GB2628A ............................9 Maintenance and Hydraulic Thread Preparation ........................10 Troubleshooting ..................................11 Overhaul .................................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
Any other use is forbidden. The GB2628 is a hydraulic installation tool capable of installing 1/2", 5/8" & 3/4" lockbolts and 12mm & 16mm MHP 10.9 lockbolts. It weighs 20.8 lbs (9.43 kg) and can be operated in any position. It has a 1.812" (46 mm) rivet setting stroke and a rated pull load of 45,769 lbs (203.58 kN) @ 7,400 psi. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS GB2628A GB2628 Handle Handle Air Actuator Electric Actuator Hydraulic Hose—Return Hydraulic Hose—Return Air line Electrical Control Cord Hydraulic Hose—Pull Hydraulic Hose—Pull GB2628 INSTALLATION TOOL REV. 6/17... -
Page 6: Safety Warnings
6. Check that the means of protection from ejection of fastener and/or stem is in place can then be used to support the tool. and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB2628 INSTALLATION TOOL REV. 6/17... -
Page 7: Principle Of Operation
PRINCIPLE OF OPERATION When the tool is connected to a hydraulic powerunit, operation is controlled by an electric actuator (240122) (GB2628) or a piloted air actuator (240123) (GB2628A) in the handle. When the actuator is depressed, a directional valve in the hydraulic powerunit directs oil to the front side of the piston forcing it and the internal component in the nose assembly rear-ward. -
Page 8: How To Set-Up The Gb2628/Gb2628A
1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt pressure gage assy (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”. -
Page 9: How To Use The Gb2628/Gb2628A
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. CAUTION: Do not use beyond the design intent. -
Page 10: Maintenance And Hydraulic Thread Preparation
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided. -
Page 11: Troubleshooting
Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts and clean before reassembling. b.) Verify Tool and Nose Assembly are correct for fastener. GB2628 INSTALLATION TOOL REV. 6/17... -
Page 12: Overhaul
Coat hose fitting threads with a non-hardening Teflon thread compound such as Loctite 5113 (Gage Bilt part no. 403237). (See hydraulic thread preparation pg.10). Apply hot glue to wire connections to ensure wires DO NOT contact each other or handle assy. -
Page 13: Parts Lists Gb2628
GB2628 PARTS LIST (Electric Actuated) GB2628 INSTALLATION TOOL REV. 6/17... -
Page 14: Parts Lists Gb2628A
GB2628A PARTS LIST (Air Actuated) GB2628 INSTALLATION TOOL REV. 6/17... -
Page 15: Nose Assembly Selection Chart
C50L® AND BOM ® ARE REGISTERED TRADEM ARKS OF ARCONIC INC. AVDELOK® AND AVBOLT® ARE REGISTERED TRADEM ARKS OF AVDEL UK LIM ITED GAGE BILT CERTIFIES THE GB2628 WILL INSTALL THE ABOVE FASTENERS See gagebilt.com/nose_assemblies.htm for nose assembly information (data sheets) NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL. -
Page 16: Powerunits & Accessories
GB940-26 includes the GB940 and 26 ft. (7.9 m) Hose Kit, part #940705 GB940-38 includes the GB940 and 38 ft. (11.6 m) Hose Kit, part #940709 GB940-52 includes the GB940 and 52 ft. (15.8 m) Hose Kit, part #940714 GB2628 INSTALLATION TOOL REV. 6/17... - Page 17 GB910-26 includes the GB910 and 26 ft. (7.9 m) Hose Kit-Air, part #910705 GB910-38 includes the GB910 and 38 ft. (11.6 m) Hose Kit-Air, part #910709 GB910-52 includes the GB910 and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2628 INSTALLATION TOOL REV. 6/17...
- Page 18 GB912-26 includes the GB912 Powerunit and 26 ft. (7.9 m) Hose Kit-Air, part #910705. GB912-38 includes the GB912 Powerunit and 38 ft. (11.6 m) Hose Kit-Air, part #910709. GB912-52 includes the GB912 Powerunit and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2628 INSTALLATION TOOL REV. 6/17...
- Page 19 This page intentionally left blank GB2628 INSTALLATION TOOL REV. 6/17...
- Page 20 Riveter Kits Available (SOLD SEPARATELY) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Suspension Bracket (SOLD SEPARATELY) WARNING: See repetitive motions hazards (pg. 6) The use of suspension bracket Assy (A-1594) is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners.
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