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ORIGINAL INSTRUCTIONS
S/N: 1001 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB2600/GB2600A
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com
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Summary of Contents for Gage Bilt GB2600
- Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB2600/GB2600A INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Parts Lists GB2600 .................................. 13 Parts Lists GB2600A ................................14 Nose Assembly Selection Chart ............................. 15 Power Units & Accessories ..............................16-20 GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 3: Eu Conformity & Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
(61.6 kN) @ 5,700 psi. (393 bar). The GB2600 electric actuated installation tool operates on hydraulic pressure developed by the GB940 or equivalent power unit set at 7,400 psi (510.2 bar) maximum PULL pressure and 3,200 psi. (220.6 bar) maximum RETURN pressure. The tool comes equipped with 2 feet (.61 m) of hydraulic hoses and couplings, electric actuator and cord. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS GB2600 GB2600A Air Actuator Electric Actuator Handle Hydraulic Hose—Pull Hydraulic Hose—Return Air line Electrical Control Cord GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 6: Safety Warnings
(such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 7: Principle Of Operation
PRINCIPLE OF OPERATION When the tool is connected to a power unit, operation is controlled by an electric actuator (GB2600) or a piloted air actuator (GB2600A) in the handle. When the actuator is depressed, a directional valve in the power unit directs oil to the front side of the piston forcing it and the nose assembly collet rearward. -
Page 8: How To Set-Up The Gb2600/Gb2600A
1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt pressure gage assy (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”. -
Page 9: How To Use The Gb2600/Gb2600A
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. CAUTION: Do not use beyond the design intent. -
Page 10: Maintenance And Hydraulic Thread Preparation
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided. -
Page 11: Troubleshooting / Relief Valve Installation
Rear of Tool Front of Tool Position relief valve 4 flats INCORRECT towards REAR of tool. Images may not reflect actual tool GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 12: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings. -
Page 13: Parts Lists Gb2600
(Electric Actuated) 1. Position relief valve (260019) with flats towards rear of tool. (Note direction in exploded view or see pg. 11). GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 14: Parts Lists Gb2600A
(Air Actuated) 1. Position relief valve (260019) with flats to rear of tool. (Note direction in exploded view or see pg. 11). GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS... -
Page 15: Nose Assembly Selection Chart
MG12-2600-32 BOM ®, LGP® AND M AGNA-GRIP® ARE REGISTERED TRADEM ARKS OF ARCONIC INC. GAGE BILT CERTIFIES THE GB2600 WILL INSTALL THE ABOVE FASTENERS See gagebilt.com/nose_assemblies.php for nose assembly information (data sheets) NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL. -
Page 16: Power Units & Accessories
TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION. HUCK® IS A REGISTERED TRADEMARK OF ARCONIC INC. GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE REV 1/20...
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