Cornelius SPIRIT Installation Manual
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Cornelius SPIRIT Installation Manual

Cornelius SPIRIT Installation Manual

Post-mix dispenser
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Installation Manual
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of the
Installer to ensure that the water
supply to the dispensing
equipment is provided with
protection against backflow by an
air gap as defined in ANSI/ASME
A112. 1.2-1979; or an approved
vacuum breaker or other such
method as proved effective by
test.
Water pipe connections and
fixtures directly connected to a
potable water supply shall be
sized, installed, and maintained
according to Federal, State, and
Local laws.
Part No. 317961000
March 7, 1983
Revised: November 21, 1996
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1983-96
SPIRIT
POST-MIX DISPENSER
PRINTED IN U.S.A

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  • Page 1 Local laws. Part No. 317961000 March 7, 1983 Revised: November 21, 1996 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment  IMI CORNELIUS INC; 1983-96 PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY INFORMATION ........... . RECOGNIZE SAFETY INFORMATION .
  • Page 3 TABLE OF CONTENTS (cont’d) Page SERVICE AND MAINTENANCE ..........HOOD REMOVAL .
  • Page 4 ............. . LIST OF FIGURES FIGURE 1. SPIRIT POST-MIX DISPENSER (FIVE-FLAVOR UNIT SHOWN) FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN) .

  • Page 5: Safety Information

    SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol.
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  • Page 8: General Information

    GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for the four and five-flavor Spirit Post-Mix Dispensers (see Figure 1) hereafter referred to as Units. All Units require a remote carbonator. UNIT DESCRIPTION The Units are compact with high-impact and corrosion-resistant moulded lower housings.

  • Page 9: Theory Of Operation

    Table 1. Design Data (cont’d) Overall Dimensions: Width 13-inches Height 27-inches Depth 22-inches Weights: Shipping (one carton) Dry Weight (approximate) 83 pounds Ice Bank Weight (approximate) 18 pounds Drop-in Refrigeration Assembly 42 pounds Water Bath Capacity 7 gallons (no ice bank) Dispensing Rate: Three 12-oz.

  • Page 10: Figure 2. Flow Diagram (Five-Flavor Unit Shown)

    WATER FILTER INSTALLATION FOR FILTERS WITHOUT BUILT-IN WATER SHUTOFF VALVE WATER SOURCE SHUTOFF TEE FITTING VALVE NOT PROVIDED PLAINT WATER INLET LINE COOLING FILTER COILS (8) DISPENSING VALVE (5) REMOTE CARBONATOR DIET SYRUP CO PRIMARY CO REGULATOR STILL DRINK REGULATOR (NON-CARB) SUGAR SYRUP REGULATOR...
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  • Page 12: Installation

    Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc. 1. After Unit has been unpacked, remove shipping tape and other packing material.

  • Page 13: Fill Water Tank And Start Refrigeration System

    1. Out back of Unit base - Place Unit in location on countertop. Route Unit inlet supply lines, power cord, drip tray drain hose, and water tank drain hose out back of Unit base. Area around lines coming out of the Unit base must be closed and sealed.

  • Page 14: Connecting Plain Water Source Line To Unit

    CONNECTING PLAIN WATER SOURCE LINE TO UNIT (see Figure 2) NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in plain water inlet supply line. The plain water source to the equipment shall be installed with adequate backflow protection to comply with applicable Federal, State, and local codes.

  • Page 15: Figure 3. Inlet Supply Line Connections

    POWER SWITCH WATER TANK DRAIN HOSE SYRUP AND DRIP TRAY PLAIN WATER DRAIN HOSE INLET LINES(8) *CAPPED TEE * This CAPPED TEE is used when converting No. 3 dispensing valve (CARBONATED from a still (non-carbonated) to a carbonated drink. Refer to TABLE WATER INLET LINE) OF CONTENTS for conversion instructions.

  • Page 16: Installing Decals

    Carbonator Primary CO Regulator. Refer to manual provided with carbonator and adjust primary CO regulator for carbonator operating pressure. Sugar Syrup Tanks Secondary CO Regulator. Adjust sugar syrup tanks secondary CO Regulator at 45-psig for syrup lines up to 10-feet in length plus one pound for each additional length of 10-feet, plus one pound for each 2-feet of vertical lift.
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  • Page 18: Operators Instructions

    OPERATORS INSTRUCTIONS This section covers operating controls, daily pre-operation check, Unit operation, and service and maintenance procedures to be performed on the Unit and system. WARNING: Disconnect electrical power to Unit to prevent personnel injury before attempting any internal maintenance. Only qualified personnel should service internal components or electrical wiring.

  • Page 19: Adjusting Dispensing Valve(S) Water Flow Rate

    ADJUSTING DISPENSING VALVE(S) WATER FLOW RATE Dispensing valve(s) water flow regulator(s) may be adjusted as instructed to vary amount of water dispensed. ADJUSTING WATER-TO-SYRUP ‘‘RATIO’’ OF DISPENSED DRINK Water-to-Syrup ‘‘Ratio’’ of dispensed drink should be periodically checked and if necessary, adjusted as instructed.

  • Page 20: Carbonator Water Pump Maintenance

    (see Figure 2) Note: The CO Gas Check Valve shown in Figure 6 is not a component part of the Spirit Dispenser. It is supplied with the Installation Kit and is shown here because it is important that the check valve be cleaned periodically.
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  • Page 22: Service And Maintenance

    SERVICE AND MAINTENANCE This section describes service and maintenance procedures to be performed on the Unit and system. WARNING: Disconnect electrical power to Unit to prevent personnel injury before attempting any internal maintenance. Only qualified personnel should service internal components or electrical wiring. CAUTION: Before shipping, storing, or relocating Unit, syrup systems must be sanitized and all sanitizing solution must be purged from syrup coils.

  • Page 23: Adjusting Dispensing Valve Adjustable Water Flow Regulator For Water Flow Rate

    Sugar Syrup Tanks Secondary CO Regulator. Adjust sugar syrup tanks secondary CO regulator at 45-psig for syrup lines up to 10-feet in length plus one pound for each additional length of 10-feet, plus one pound for each 2-feet of vertical lift. For example; if syrup line total length is 30-feet and total vertical lift is 6-feet, then 45-psig + 2-psig (1-pound for every 2-feet of vertical lift which is 6-feet);...

  • Page 24: Figure 5. Dispenser Components (Five-Flavor Unit Shown)

    HOOD HOOD RETAINING SCREW CONDENSER COIL COMPRESSOR CONDENSER DISPENSING VALVES FAN MOTOR POWER CORD REFRIGERATION ASS’Y POWER CORD SHIPPING NUT (3) UNIT POWER CORD AGITATOR COVER MOTOR ACORN NUT WATER FILL HOLE COVER COVER WITH WATER LEVER UNIT POWER CORD DISPENSING VALVE (5) WATER TANK...

  • Page 25: Adjusting Water-To-Syrup "Ratio" Of Dispensed Product

    1. Remove acorn nut securing No. 1 dispensing valve (right-side valve facing front of Unit) cover, then remove cover from valve. 2. Test dispense dispensing valve for eater flow rate in accordance to system it will be connected to. 3. Turn dispensing valve water flow regulator labeled “WATER” adjusting screw to the left (counterclockwise) no more than 1/4-turn at a time for less water or to the right (clockwise) no more than 1/4-turn at a time for more water.

  • Page 26: Replenishing Syrup Supply

    2. Slowly loosen CO regulator assembly coupling nut allowing CO pressure to escape, then remove regulator assembly from empty CO cylinder. 3. Unfasten safety chain and remove empty CO cylinder. WARNING: To avoid personal injury and/or property damage, always secure CO cylinder with safety chain to prevent it from falling over.

  • Page 27: Cleaning Water Tank

    3. Remove plug from drop-in refrigeration assembly platform water fill hole. 4. Using a flashlight, inspect ice water bath and ice bank for cleanliness. Ice water bath should be clear and ice bank free of foreign particles. 5. If cleaning of water tank is necessary, refer to CLEANING WATER TANK in this section. 6.

  • Page 28: Sanitizing Post-Mix Syrup Systems

    2. Wash drip tray in place on the Unit, then rinse drip tray with hot water allowing water to drain out through the drain hose. 3. Wash cup rest, then rinse the cup rest with clean water. Install cup rest in the drip tray. 4.
  • Page 29 STEP 2. FLUSH SYRUP SYSTEMS 8. Syrup Tank Systems. Connect syrup tank containing potable water, pressurized at 60 to 80-psi, into one of the syrup systems. Bag-in-Box Syrup System. Fill five-gallon container with potable water, then place all bag-in-box syrup containers syrup outlet tubes in container containing potable water.

  • Page 30: Carbonator Water Pump Yearly Maintenance Or After Water System Disruption

    18. Fill syrup tank (syrup tank system) or a five-gallon container (bag-in-box system) with potable water. 19. Syrup Tank Systems. Connect syrup tank containing potable water, pressurized at 60 to 80-psi, into one of the syrup systems. Bag-in-Box Syrup System. Place all bag-in-box syrup containers syrup outlet tubes in container containing potable water.

  • Page 31: No. 3 Dispensing Valve Conversion From Still (Non-Carbonated) To Carbonated Drink

    (see Figures 2 and 6) Note: The CO Gas Check Valve shown in Figure 6 is not a component part of the Spirit Dispenser. It is supplied with the Installation Kit and is shown here because it is important that the check valve be cleaned periodically.

  • Page 32: Remove And Replace Dispensing Valve

    REMOVE AND REPLACE DISPENSING VALVE (see Figure 5) Removal. 1. Remove acorn nut securing cover to dispensing valve, then remove cover. 2. Disconnect dispensing valve electrical wiring harness connector from Unit electrical wiring harness connector. 3. Disengage the dispensing valve locking latch located on bottom of the block assembly. 4.

  • Page 33: Figure 8. Unit Wiring Dirgram

    AGITATOR MOTOR ICE BANK CONTROL TERMINAL BLOCK SERVICE CORD CONTROL BOX JUMPER WHITE GREEN BLACK GROUND TERMINAL COMPRESSOR TO CONNECTORS OF DISPENSING VALVES STEP DOWN TRANSFORMER 24 V. SECONDARY CONDENSOR FAN MOTOR FIGURE 8. UNIT WIRING DIRGRAM...

  • Page 34: Troubleshooting

    TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the...

  • Page 35: Adjustment Of Dispensing Valve Syrup Flow Regulator Does Not Decrease To Desired Water-To-Syrup ''Ratio

    Trouble Probable Cause Remedy ADJUSTMENT OF Dirty or inoperative piston or Disassemble and clean DISPENSING VALVE SYRUP spring in dispensing valve dispensing valve syrup flow FLOW REGULATOR DOES syrup flow regulator. regulator ). NOT DECREASE TO DESIRED WATER-TO-SYRUP ‘‘RATIO’’ DISPENSED PRODUCT Carbonator primary CO Adjust carbonator primary CO CARBONATION TOO LOW.

  • Page 36: No Product Dispensed From All Dispensing Valves

    Trouble Probable Cause Remedy DISPENSED PRODUCT Dispensing valve restricted or Sanitize syrup system as PRODUCES FOAM AS IT dirty. instructed. LEAVES DISPENSING VALVE. (cont’d) Tapered nylon washer inside Replace nylon washer. Make sure carbonated water line swivel it is properly seated. nut connector distorted restricting carbonated water flow.

  • Page 37: Only Syrup Dispensed

    Trouble Probable Cause Remedy ONLY SYRUP DISPENSED. Plain water inlet supply line Open plain water inlet supply line shutoff valve closed. shutoff valve. Carbonator power cord Plug carbonator power cord into unplugged from electrical electrical outlet. outlet. Carbonator primary CO Adjust carbonator primary CO regulator not properly regulator (Reference manual...

  • Page 38: Condenser Fan Motor Not Operating

    Trouble Probable Cause Remedy NOTE: If overload protector cuts out compressor, condenser fan motor will continue to operate; otherwise; troubleshooting condenser fan motor problem is same as for ‘‘COMPRESSOR DOES NOT OPERATE’’ paragraph plus the following: CONDENSER FAN MOTOR Jumper cord loose or Tighten connections or replace NOT OPERATING.
  • Page 39 IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
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  • Page 41 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600...

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