Cornelius SPIRE 4.2 Manual Installation

Cornelius SPIRE 4.2 Manual Installation

Conversion kit

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MANUAL INSTALLATION CONVERSION KIT
S
O
AFETY
VERVIEW
Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit
(decals, labels or laminated cards).
Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regula-
tions before operating this unit.
S
A
AFETY
LERT SYMBOL
This is the safety alert symbol. When you see this in the manual or on the unit, be alert to the
potential of personal injury or damage to the unit.

Types of Alerts

Indicates an immediate hazardous situation which if not avoided WILL result in serious
!
DANGER:
injury, death or equipment damage.
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious
!
WARNING:
injury, death, or equipment damage.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or
!
CAUTION:
moderate injury or equipment damage.
S
T
AFETY
IPS
Carefully read and follow all safety messages in this manual and safety signs on the unit.
Keep safety signs in good condition and replace missing or damaged items.
Learn how to operate the unit and how to use the controls.
Do not let anyone operate the unit without proper training. This appliance is not intended for use by very
young children or infirm persons without supervision. Young children should be supervised to ensure that
they do not play with the appliance.
Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
Safety Instructions
!
WARNING:
Before starting installation, read and understand all safety label and warnings on the machine. Also review and
understand all safety instructions in the owners, installation and service manuals.
Failure to comply could result in serious injury, death or damage to the equipment.
Revision Date: June 7, 2019
©2019, Cornelius Inc.
SPIRE 4.1 TO 4.2
www.cornelius.com
- 1 -
Manual Installation Conversion Kit 4.1 To 4.2
Publication Number: 629097805INS
Revision: B

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Summary of Contents for Cornelius SPIRE 4.2

  • Page 1: Safety Instructions

    Failure to comply could result in serious injury, death or damage to the equipment. Revision Date: June 7, 2019 www.cornelius.com Revision: B ©2019, Cornelius Inc. - 1 - Publication Number: 629097805INS...
  • Page 2 Note the following: This unit is not designed for use in outdoor locations. The appliance must be placed in a horizontal position. The appliance is not suitable for installation in an area where a water jet would be used. Publication Number: 629097805INS - 2 - ©2019, Cornelius Inc.
  • Page 3 Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. WARNING All wiring and plumbing must conform to National and Local Codes. Failure to comply could result in serious injury, death or equipment damage. ©2019, Cornelius Inc. - 3 - Publication Number: 629097805INS...
  • Page 4 3. Locate power cord inside unit next to the valves and add ferrite supplied on the power cord at approximate location shown. Figure 1 4. Open door and remove translucent door service panel and discard of properly. Figure 2 Publication Number: 629097805INS - 4 - ©2019, Cornelius Inc.
  • Page 5 10. Carefully remove/clip off the (2) far most right wire clips from step 8 and discard. 11. Insert circuit breaker into the mounting bracket supplied. ©2019, Cornelius Inc. - 5 - Publication Number: 629097805INS...
  • Page 6 13. Install (2) new cable clip supplied with kit to the mounting studs of the circuits breaker with (1) #8-32 nut on each stud as shown. (DO NOT OVERTIGHTEN) Figure 6 Publication Number: 629097805INS - 6 - ©2019, Cornelius Inc.
  • Page 7 16. Using the supplied wire ties, secure the (2) USB cables, (1) antenna cable and display/cove lighting harnesses from the main wire bundle downward approx. 1.5'' to 2''. Make sure all wires/cables are cleanly bundled and secured. 1.5''-2.0'' Figure 9 ©2019, Cornelius Inc. - 7 - Publication Number: 629097805INS...
  • Page 8 Figure 11 19. Carefully lift up and out the display assembly from the door. Place display assembly on a protected table top, glass side down to get ready to remove lens/lighting. Publication Number: 629097805INS - 8 - ©2019, Cornelius Inc.
  • Page 9 21. Reassemble the reflectors and lens / lighting into the new display assembly supplied in the kit. Do not overtighten the screws that mount the lens / lighting, these should be hand tight only. Make sure the lighting harness is routed thru the lens opening as shown below. Figure 14 ©2019, Cornelius Inc. - 9 - Publication Number: 629097805INS...
  • Page 10 24. Install the display power harness from ebox at ‘Z’ and the cove lighting harness from the 3rd circuit breaker at ‘Y’ onto the terminal block. Note the wire colors and their locations installed on the terminal block. Figure 16 Publication Number: 629097805INS - 10 - ©2019, Cornelius Inc.
  • Page 11 25. Attach ground bond jumper from LX3 mounting plate to display using 8-32 nut supplied. Figure 17 26. Route and attach the 2nd ground bond jumper from LX3 mounting plate to the ebox ground using 8-32 nut supplied as shown. Figure 18 Figure 19 ©2019, Cornelius Inc. - 11 - Publication Number: 629097805INS...
  • Page 12 Route new cable supplied in the kit down thru the opening until it reaches the ADA board. Carefully pull thru, place over the ADA board and loop down to ADA board connection and pull into the board. Publication Number: 629097805INS - 12 - ©2019, Cornelius Inc.
  • Page 13 (2) Antenna cables • ADA USB cable. Make sure all cables are neatly bundled and wired tied together so that there is no interference with panels or door opening / closure. ©2019, Cornelius Inc. - 13 - Publication Number: 629097805INS...
  • Page 14 Figure 26 32. Add new wiring diagram supplied in kit pouch located on back of the ebox cover. 33. Close door and power up unit and check for proper operation. Publication Number: 629097805INS - 14 - ©2019, Cornelius Inc.

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Spire 4.1

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