Danfoss VLTAutomationDrive FC 360 Quick Manual
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Danfoss VLTAutomationDrive FC 360 Quick Manual

Danfoss VLTAutomationDrive FC 360 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
AutomationDrive FC 360

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Summary of Contents for Danfoss VLTAutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® AutomationDrive FC 360...
  • Page 3 The amount of wait time is listed in the Discharge Time table. Failure to wait the specified time after power has been removed before doing service or repair could result in death or serious injury. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 4 ® Safety AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 5: Table Of Contents

    4.1.1 Programming with the Numerical Local Control Panel (NLCP) 4.1.2 NLCP 4.1.3 The Right-Key Function 4.2 Quick Menu 4.3 Main Menu 4.4 Parameter List 4.4.1 Main Menu Structure 5 Wiring Examples 6 Warnings and Alarms 6.1 System Monitoring ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 6 7.1 Start Up and Operation 8 Specifications 8.1 Power-dependent Specifications 8.1.1 Mains Supply 3 x 380-480 V AC 8.2 General Technical Data 8.3 Fuse Specifications 8.3.2 Recommendations 8.3.3 CE Compliance 8.4 Connection Tightening Torques Index ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 7: Quick Start

    1) Typecode 2) Ordering Number 3) Specifications 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 Illustration 1.2 Typecode string ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 8: Hand On/Auto On Mode

    All selections are for Auto On mode. Table 1.2 NOTE When an application is selected, relevant parameters are automatically set. Further setups to all parameters based on specific requirements is still possible. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 9 6-91 (AO42): [103] Motor current 6-19 (AI 53 Mode) [1] Voltage Mode Table 1.4 6-22 (AI 54 Low) 4.0 mA 6-23 (AI 54 High) 20.0 mA 6-29 (AI 54 Mode) [0] Current Mode ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 10 6-11 (AI 53 High): 10 V Table 1.6 6-19 (AI 53 Mode): [1] Voltage Mode 7-00 (Speed PID Feedback Source): [1] 24 V encoder NOTE Table 1.5 For further examples refer to 5 Wiring Examples. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 11: Jumper Terminal 12 And

    Set motor cable length in 1-42 Motor Cable Length Go to 1-29 Automatic Motor Adaptation (AMA). Press [OK]. Select [1] Enable complete AMA. Press [OK]. The test will run automatically and indicate when it is complete. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 12: Introduction

    Shielded cable grounding clamp and strain relief Fixed I/O terminals (accessory) Motor terminal (U V W) and brake and load sharing Terminal cover terminal PE ground Option-B (MCB102/103 accessories) 3-Pole relay 1 Table 2.1 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 13: Product Overview

    Contact the local Danfoss supplier or go to efficiency, and offers many more control, monitoring, and http://www.danfoss.com/Products/Literature/VLT+Technical efficiency functions. Operation and monitoring functions +Documentation.htm for downloads.

  • Page 14: Installation

    Improper mounting can result in over heating and reduced performance • Use the slotted mounting holes on the unit for wall mounting, when provided • See 8.4 Connection Tightening Torques for proper tightening specifications. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 15: Electrical Installation

    1) Built-in braking chopper available from 0.37 - 22 kW 2) Relay 2 is 2 pole for J1-J3 and 3 pole for J4-J7. Relay 2 of J4-J7 with terminal 4,5,6, same NO/NC logic as Relay 1. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 16 Motor, 3-phase and PE Output contactor (Generally not recommended) Mains, 3-phase and reinforced PE Earth (grounding) rail (PE) Control wiring Cable insulation (stripped) Equalising min. 16 mm (0.025 in) Table 3.2 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 17: General Requirements

    • All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements. • Danfoss recommends that all power connections be made with a minimum 75° C rated copper wire. Illustration 3.3 Grounding Principle • See 8 Specifications for recommended wire sizes.

  • Page 18: Mains, Motor And Earth Connections

    IEC 61800-3. • Do not install switch between the frequency converter and the motor in IT mains. Illustration 3.5 Control Wiring Access for J1-J7 Enclosures ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 19: Control Terminal Types

    6-91 [0] No operation Programmable analog output. The analog signal 6-71 [0] No operation is 0-20mA or 4-20 mA at a maximum of 500Ω. Can also be configured as digital outputs ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 20: Control Terminal Functions

    50/60Hz ground loops With very long control cables, ground loops may occur. To eliminate ground loops, connect one end of the screen-to- ground with a 100nF capacitor (keeping leads short). 100nF Illustration 3.8 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 21: Serial Communication

    RS-485 connection or in parameter group 8-** Communications and Options • Selecting a specific communication protocol changes various default parameter settings to match that protocol’s specifications along with making additional protocol-specific parameters available ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 22: User Interface And Programming

    PC via RS-485 com-port by installing the MCT-10 Setup counterclockwise. software. This software can either be ordered using code The triangle indicates if the LCP is in status, quick menu or number 130B1000 or downloaded from the Danfoss Web main menu. site: www.danfoss.com/BusinessAreas/DrivesSolutions/ Table 4.1 softwaredownload 4.1.2 NLCP...

  • Page 23: The Right-Key Function

    The right key can also be used for moving between parameter groups: when in main menu, press the right key to move to the first parameter in the next parameter group (e.g. move from 0-03 [0] to 1-00 [0]). ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 24: Quick Menu

    Press [OK] to accept the change. To exit, press either [Back] twice (or three times if in QM” and QM3) to enter Status, or press [Menu] once to enter Main Menu. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 25 ® User Interface and Programm... AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 26: Main Menu

    ]: select parameter within the group. [Back]: Removes the value and shows the parameter group. Setup 1 ▲ ▼ ]: select group. Table 4.5 Illustration 4.5 Main Menu Interactions - Continuous Parameters ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 27: Parameter List

    [Back]: cancels editing index, a new parameter can be selected. ▲ ▼ ]: selects parameter within the group. [Back]: removes parameter index value and shows the parameter group. ▲ ▼ ]: selects group. Table 4.6 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 28: Main Menu Structure

    ® User Interface and Programm... AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 29 ® User Interface and Programm... AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 30 ® User Interface and Programm... AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 31 ® User Interface and Programm... AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 32: Wiring Examples

    Preset ref. 2 A OUT Notes/comments: -10 - +10V Preset ref. 3 100% * = Default Value Notes/comments: Table 5.2 Analog Speed Reference (Voltage) Table 5.4 Start/Stop with Reversing and 4 Preset Speeds ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 33 5 sec. then the drive continues and the warning disappears. But Relay 1 will still be triggered until [Reset] on the LCP. Table 5.7 Using SLC to Set a Relay ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 34 S p e e d u p ( 2 9 ) S p e e d d o w n ( 3 2 ) Illustration 5.1 CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 35: Warnings And Alarms

    Very serious faults cause alarms with trip lock which require that input power be cycled before resetting the alarm in any of the 4 ways described above. Hand Auto Reset Illustration 6.3 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 36: Warning And Alarm Definitions

    Wrong setting for motor voltage and/or motor current. AMA low I Motor current is too low. Check settings. AMA big motor The motor is too big for the AMA to operate. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 37 A wrong password was entered Occurs when using a wrong password for changing a password-protected parameter. These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem. Table 6.1 Warnings and Alarms Code List ®...

  • Page 38: Basic Troubleshooting And Faqs

    Possible incorrect settings in the Check brake parameters. Check Check parameter group2-0* DC Motor will not brake brake parameters. Possible too ramp time settings. brake and 3-0* Reference limits. short ramp down times. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 39 Resonances, e.g. in the motor/fan have been reduced to an Change switching pattern and noise or vibrations at system acceptable limit. frequency in parameter group certain frequencies) 14-0*. Increase Resonance Dampening in 1-64. Table 7.1 ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 40: Specifications

    85 mm brake) [mm / AWG] Estimated power loss at rated max. load [W] Weight enclosure IP20 [kg] 12.3 12.5 Efficiency Table 8.2 Mains Supply 3x380-480 V AC - Heavy Duty ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 41 Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for ( 4) Measured using 5 m screened motor cables at rated load and rated frequency. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 42: General Technical Data

    Voltage level, logic'1' PNP > 10 V DC Voltage level, logic '0' NPN > 19 V DC Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 43 Accuracy on analog output Max. error: 0.8 % of full scale Resolution on analog output 10 bit The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 44 System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed 30-4000 RPM: Maximum error of ±8 RPM Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 45 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. • The frequency converter is protected against earth faults on motor terminals U, V, W. ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 46: Fuse Specifications

    NOTE The recommendations given do not cover Branch circuit protection for UL. Short-circuit protection Danfoss recommends using the fuses/Circuit Breakers mentioned below to protect service personnel and property in case of component break-down in the frequency converter. ® MG06A102 - VLT...

  • Page 47: Ce Compliance

    NEC 2009. We recommend using a selection of the Fuses or Circuit Breakers are mandatory to comply with IEC following 60364. Danfoss recommend using a selection of the following. The circuit breakers below are suitable for use on a circuit...

  • Page 48: Connection Tightening Torques

    Use a torque wrench to ensure correct torque Frame Power [kW] Torque [Nm] size Mains Motor Brake Earth Relay connection 0.37-2.2 3.0 -55 11-15 18.5-22 30-45 Table 8.8 Tightening of Terminals ® MG06A102 - VLT is a registered Danfoss trademark...

  • Page 49: Index

    Operation Keys And Indicator Lights (LEDs)....... 18 Floating Delta..................14 Optional Equipment............... 14, 9 Fuses......................42 Output Current..................40 Overload Protection................13 Ground Connections..................13 Loops....................16 PELV....................30, 40 Wire....................13, 14 ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 50 Terminal Programming..............16 Thermistor....................30 Tightening Of Terminals..............44 Torque Characteristics................ 38 Trip Function..................13 Troubleshooting................... 34 Voltage Level..................38 Warnings And Alarms..............32, 33 Wire Sizes....................13 Wiring Examples................... 28 ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 51 ® Index AutomationDrive FC 360 Quick Guide ® MG06A102 - VLT is a registered Danfoss trademark...
  • Page 52 130R0413 MG06A102 Rev. 2012-11-14 *MG06A102*...

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