Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Center drive conveyors
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2200 Series Center Drive Conveyors
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Installation, Maintenance
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& Parts Manual
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Bearing Replacement for Conveyor Pulley
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Bearing Replacement for Nose Bar
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2" (51mm), 3" (76mm), 4" (102mm) Wide
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Center Drive Module
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Connecting Assembly without Stand Mount
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Flat Belt Connecting Assembly without
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Stand Mount
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2" (51mm) to 6" (152mm) Flat Belt Return Roller
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8" (51mm) to 24" (152mm) Flat Belt Return Roller
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Return Policy
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Table of Contents

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Summary of Contents for Dorner 2200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2200 Series Center Drive Conveyors Table of Contents Warnings – General Safety ......

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 3: Product Description

    K = 18¨ (457 mm) L = 6 ft (1829 mm)** ** For conveyors longer than 13 ft (3962 mm), install support at joint. Figure 2 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 4: Installation

    Figure 3) for setup. Q Return rollers (for longer conveyors) Required Tools D Hex key wrenches: 4 mm, 5 mm D Level D Torque wrench Figure 3 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 5: Recommended Installation Sequence

    Roll out conveyor belt and place conveyor frame Figure 5), adjust belt tracking. Refer to “Conveyor sections (O of Figure 6) into belt loop. Belt Tracking”, page 16. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 6: Mounting Brackets

    Remove screws (Y & Z of Figures 9), washers (AA), Tighten screws (Y & Z of Figure 10) to 60 in-lb nuts (AB) and T-bars (AC) from brackets. (7 Nm). 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 7: Return Rollers

    Tighten screws (AG) to 60 in-lb (7 Nm). Install roller assemblies (Q of Figure 12) as shown. Tighten screws (AE) to 60 in-lb (7 Nm). Figure 14 Figure 12 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 8: Preventive Maintenance & Adjustment

    For /05 woven polyester and /06 black anti-static belts, No lubrication is required. Replace bearings if worn. use a bristled brush to improve cleaning. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 9: Conveyor Belt Replacement

    Loosen corner screws (AK of Figure 16), on each Proceed to “Drive Module Removal”, page 12 and side of the drive module (AL). “Belt Removal from Drive Module”, page 12. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 10: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    Proceed to “Drive Module Removal”, page 12 and Using finger grip holes (AN), open the tension door (AO) to release conveyor belt tension. “Belt Removal from Drive Module”, page 12. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 11: Gearmotor Mounting Package Removal

    Remove three mounting screws (AZ of Figure 25) similar. and remove gearmotor. Loosen belt tensioner (AT of Figure 23) then remove timing belt (AU). Figure 25 Figure 23 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 12: Drive Module Removal

    Remove drive plate screws (BC of Figure 27). Re- sides of spring-loaded shaft and remove pulley move the tension drive plate (BD). (BI of Figure 29). Remove the conveyor belt. Figure 27 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 13: Conveyor Belt Installation

    Refer to “Mounting Brackets”, page 6, steps 3 through 5. Adjust the conveyor tensioning end. See “Conveyor Figure 32 Tensioning End Adjustment”, page 14. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 14: Conveyor Tension End Adjustment

    Package Removal” procedure on page 11. Re-install tension door screws (BP of Figure 35) on each side of the module. Tighten screws to 80 in-lb Figure 37 (9 Nm). 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 15: Conveyor Belt Tensioning

    New Belt Change Belt Figure 39 Figure 41 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 16: Conveyor Belt Tracking

    Then while holding the cam in position, re-tighten the head plate fastening screws (U) with Figure 43 a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 17: Drive Module Drive Pulley Removal

    Remove the drive module. Refer to “Drive Module Removal”, page 12. Remove the drive pulley. Refer to “Belt Removal Figure 47 from Drive Module”, page 12, steps 1 and 2. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 18: Bearing Replacement For Drive Pulley

    (CK) (part # 802-124). Figure 49 Figure 51 Place the shaft of tool (part # 450282) (CN of Figure 52) over pulley shaft (CM). 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 19: Bearing Replacement For Idler Pulleys

    Re-position the cam assemblies against the head of conveyor, hand tighten fastening screws (U of plates and adjust belt tracking. See “Conveyor Belt Figure 54). Tracking”, page 16. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 20: Drive Module Drive Pulley

    Re-position the cam assemblies against the head tor Mounting Package or Stands”, page 9, steps 1 plates and adjust belt tracking. See “Conveyor Belt through 7. Tracking”, page 16. 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 21 Notes 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 22: Service Parts

    Service Parts NOTE: For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or the factory. 2” (51mm) Wide Conveyor Assembly 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C...
  • Page 23 19’ (5791mm) 240402–07908 240402–14400 20’ (6096mm) 240402–09108 240402–14400 21’ (6401mm) 240402–10308 240402–14400 22’ (6706mm) 240402–11508 240402–14400 23’ (7010mm) 240402–12708 240402–14400 24’ (7315mm) 240402–13908 240402–14400 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 24: 3" (76Mm) To 6" (152Mm) Wide Conveyor Assembly

    Service Parts 3” (76mm) to 6” (152mm) Wide Conveyor Assembly 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 25 2404WW–11508 23’ (7010mm) 2405WW–12708 2405WW–14400 24’ (7315mm) 2405WW–13908 2405WW–14400 11’ (3353mm) 2404WW–12708 12’ (3658mm) 2404WW–13908 WW = Conveyor Width reference: 03, 04, 05, 06 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 26: 8" (203Mm) To 12" (605Mm) Wide Conveyor Assembly

    920691M Socket Head Screw M6 x 10mm 240712 Idler Spindle 12” (305mm) 920692M Socket Head Screw M6 x 12mm 203008M Pinion Gear 8” (203mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 27 23’ (7010mm) 2405WW–12708 2405WW–14396 23’ (7010mm) 240413–12708 240413–14400 24’ (7315mm) 2405WW–13908 2405WW–14396 24’ (7315mm) 240413–13908 240413–14400 WW = Conveyor Width reference: 08, 10, 12 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 28: 18" (457Mm) To 24" (610Mm) Wide Conveyor Assembly

    Socket Head Screw M6 x 10mm 240721 Idler Spindle 21” (533mm) 920692M Socket Head Screw M6 x 12mm 240724 Idler Spindle 24” (610mm) 203018M Pinion Gear 18” (457mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 29 23’ (7010mm) 2405WW–12708 2405WW–14396 23’ (7010mm) 240413–12708 240413–14400 24’ (7315mm) 2405WW–13908 2405WW–14396 24’ (7315mm) 240413–13908 240413–14400 WW = Conveyor Width reference: 08, 10, 12 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 30: 5" (127Mm) To 24" (610Mm) Wide

    807–1007 Roller 1.9” .44hex SS Flat 3” (76mm) 463028M Bearing Mounting Block 807–1008 Roller 1.9” .44hex SS Flat 4” (102mm) 463029M Bearing–Drive Mounting Plate 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 31 Nut, Full M5 – .8 463704M Center Drive Spindle 4” (102mm) 990801M Hex Nut, Full M8 – 1.25 463705M Center Drive Spindle 5” (127mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 32: Nosebar End Assembly 2" (51Mm) To 24" (610Mm)

    Socket Head Screw M6 x 12mm 241205 Nosebar 5” (127mm) 930512M Flat Head Screw M5 x 12mm 241206 Nosebar 6” (152mm) 241208 Nosebar 8” (203mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 33: 04 3" (76Mm) Aluminum Side

    Right Hand 280402–12900 280402–14700 Right Hand 280403–12000 24’ (7315mm) Left Hand 280401–14100 280401–14700 11’ (3353mm) Left Hand 280403–13200 Right Hand 280402–14100 280402–14700 Right Hand 280403–13200 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 34: 05 1.5" (38Mm) Aluminum Side

    Left Hand 280503–12000 24’ (7315mm) Left Hand 280501–14100 280501–14700 Right Hand 280503–12000 Right Hand 280502–14100 280502–14700 11’ (3353mm) Left Hand 280503–13200 Right Hand 280503–13200 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 35: -07 Low To Side Wiper

    280901–14100 280901–14700 24’ (7315mm) Left Hand 280903–12000 10’ (3048mm) Right Hand 280902–14100 280902–14700 Right Hand 280903–12000 Left Hand 280903–13200 11’ (3353mm) Right Hand 280903–13200 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 36: -09 Low To High Side

    Left Hand 280903–12000 Left Hand 280901–14100 280901–14700 24’ (7315mm) Right Hand 280903–12000 Right Hand 280902–14100 280902–14700 11’ (3353mm) Left Hand 280903–13200 Right Hand 280903–13200 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 37: -10 .5" (13Mm) Extruded Plastic

    Left Hand 281003–12000 24’ (7315mm) Left Hand 281001–14100 281001–14700 Right Hand 281003–12000 Right Hand 281002–14100 281002–14700 11’ (3353mm) Left Hand 281003–13200 Right Hand 281003–13200 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 38: -13 Adjustable Guiding

    Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.

  • Page 39: Flared Side Guiding

    Button Head Screw M5 x 6mm Side–Flare Mounting Guide 5’ 202215 911–512 Washer (1524mm) 920694M Cap Low–Head Screw M6 x 20mm Side–Flare Mounting Guide 6’ 202216 (1829mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...

  • Page 40: Flat Belt Mounting Brackets

    Square Nut M6 5mm x 10mm 240834 Stand Mount, RH 2’ (610mm) 920620M Socket Head Screw M6 x 20mm 605279P Washer 920692M Socket Head Screw M6 x 12mm 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 41 240331 Frame Connector Bar 920620M Socket Head Screw M6 x 20mm 240837 Stand Mount Joint 920692M Socket Head Screw M6 x 12mm 605279P Washer 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...
  • Page 42 Return Roller Guard 18” (457mm) 920693M Socket Head Screw M6 x 16mm 240921 Return Roller Guard 18” (533mm) 240924 Return Roller Guard 24” (610mm) 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual 851-453 Rev. C Dorner Mfg. Corp.
  • Page 43 *Add “V” for V-guided belts. 25 - WW LLLL / BB V * (Fill In) 22- ____ ________ / ____ V * 2200 Series Center Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-453 Rev. C...
  • Page 44 Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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