Dorner 2200 Series Installation, Maintenance & Parts Manual

Dorner 2200 Series Installation, Maintenance & Parts Manual

Mount drive package for heavy load & brushless dc gearmotors

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2200 and 2300 Series Side
Mount Drive Package for
Heavy Load & Brushless DC
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-733 Rev. C
Gearmotors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600...
  • Page 2: Table Of Contents

    Preventive Maintenance and Adjustment......8 Introduction Dorner’s Limited Warranty applies. IMPORTANT Dorner 2200 & 2300 series conveyors are covered by Patent Numbers 5,174,435, 6,298,981, 6,422,382 and Some illustrations may show guards corresponding patents and patent applications in other removed. DO NOT operate equipment countries.
  • Page 3: Warnings - General Safety

    CONVEYOR. DO NOT OPERATE CONVEYORS IN AN A WARNING EXPLOSIVE ENVIRONMENT. A WARNING Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. Exposed moving parts can cause severe When conveyors are used in conjunction injury.
  • Page 4: Product Description

    10:1, 20:1, 50:1 Frame Size NEMA 56C Motor Type Totally enclosed, Fan cooled Totally enclosed, Non−ventilated * Controller Inputs 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 5 62M020PSBDDEN 20:1 5-150 11.7 62M010PSBDDEN 10:1 10-300 NOTE For belt speed other than those listed, contact factory for details. 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors 851-733 Rev. C Dorner Mfg. Corp.
  • Page 6: Installation

    Be certain three jaw coupling is fully on shaft and secure position with set screw (Figure 5, item 3). 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 7 (Figure 7, item 4) (through slots in gearmotor bracket). 10. Tighten four M6x30 mounting screws (Figure 8, item 1) to 60 in-lb (7 Nm). Figure 10 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors 851-733 Rev. C Dorner Mfg. Corp.
  • Page 8: Preventive Maintenance And Adjustment

    Remove spider bushing (Figure 13, item 3) from mating female portion of three jaw coupling on gearmotor assembly (Figure 13, item 4). Figure 11 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 9 11. Install screws (Figure 15, item 1) and tighten to 60 in- lb (7 Nm). 12. Complete steps 7 through 12 of “Mounting” on page 6. 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors 851-733 Rev. C Dorner Mfg. Corp.
  • Page 10: Motor Replacement

    Record wire colors on terminals 1, 2 and 3. Loosen wire nuts and remove wires 1, 2 and 3. Loosen cord grip and remove cord. 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 11: Brushless Motor

    Speed Motor” on page 10. • For a brushless motor, reverse steps 1-2 on “Brushless Motor” on page 11. Figure 23 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 12: Service Parts

    Side Mount Drive Package for Heavy Load 90° Gearmotors NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo .
  • Page 13 3 Jaw Coupling, 12 mm (for 42CZ and 56 C Face Gearmotors) 807-1141 3 Jaw Coupling, 5/8" (for IEC Gearmotors) 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors 851-733 Rev. C Dorner Mfg. Corp.
  • Page 14: Side Mount Drive Package For Brushless Dc Gearmotors

    Socket Head Screw, M6-1.00 x 30 mm 920680M Socket Head Screw, M6-1.00 x 80 mm 920890M Socket Head Screw, M8-1.25 x 90 mm 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors Dorner Mfg. Corp. 851-733 Rev. C...
  • Page 15: Heavy Load 90° Gearmotors

    Gear Reducer, 10:1, 56C 32M020ES Gear Reducer, 20:1, 56C 32M040ES Gear Reducer, 40:1, 56C 32M060ES Gear Reducer, 60:1, 56C 2200 and 2300 Series Side Mount Drive Package for Heavy Load & Brushless DC Gearmotors 851-733 Rev. C Dorner Mfg. Corp.
  • Page 16: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2300 series

Table of Contents