Sirona CEREC MC XL Operating Instructions Manual
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Sirona CEREC MC XL Operating Instructions Manual

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This product is covered by one or more of the following US patents:
• US6454629
• US6394880
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Operating Instructions (from serial number 300,000)
• US6702649
• US7522764
• US7163443
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Summary of Contents for Sirona CEREC MC XL

  • Page 1 MQKOMNQ kÉï=~ë=çÑW== `bob`=j`=ui=mêÉãáìã=m~Åâ~ÖÉ EÑêçã=ëÉêá~ä=åìãÄÉê=PMMIMMMF léÉê~íáåÖ=fåëíêìÅíáçåë båÖäáëÜ Operating Instructions (from serial number 300,000) This product is covered by one or more of the following US patents: • US6454629 • US6702649 • US6394880 • US7522764 • US7163443...

  • Page 2: Table Of Contents

    Contents Sirona Dental Systems GmbH Operating Instructions CEREC MC XL Premium Package Contents Dear Customer, ......................General information....................Identification of the danger levels..............Formats and symbols used ................Note PC / Acquisition Unit ................Warranty......................General description ....................Certification ....................
  • Page 3 Sirona Dental Systems GmbH Contents Operating Instructions CEREC MC XL Premium Package 5.4.7.3 Installing the unit ................5.4.7.4 Connecting to the PC via WLAN (option) ........5.4.7.5 Operating several milling units over one access point ....5.4.7.6 Connecting to the PC via the wireless H&W interface (optional) ..
  • Page 4 Contents Sirona Dental Systems GmbH Operating Instructions CEREC MC XL Premium Package Changing the filter ..................7.6.1 Procedure for all materials except for base metals ......7.6.2 Base metal operation or mixed operation with base metal and other materials 7.6.3 Changing filters on the external tank..........

  • Page 5: Dear Customer

    Sirona Dental Systems GmbH 1 Dear Customer, Operating Instructions CEREC MC XL Premium Package Dear Customer, ® Thank you for purchasing your CEREC MC XL Premium Package from General description Sirona. This device enables you to produce dental restorations, e.g. from ceramic material with a natural appearance (CEramic REConstruction).

  • Page 6: General Information

    2 General information Sirona Dental Systems GmbH 2.1 Identification of the danger levels Operating Instructions CEREC MC XL Premium Package General information Please read this document completely and follow the instructions exactly. You should always keep it within reach. Original language of the present document: German.

  • Page 7: Formats And Symbols Used

    Sirona Dental Systems GmbH 2 General information Operating Instructions CEREC MC XL Premium Package 2.2 Formats and symbols used Formats and symbols used The formats and symbols used in this document have the following meaning: ✔ Requests you to do something.

  • Page 8: General Description

    3 General description Sirona Dental Systems GmbH 3.1 Certification Operating Instructions CEREC MC XL Premium Package General description Certification CE mark CE mark SU + inEos This product bears the CE mark in accordance with the provisions of Council Directive 2006/42/EC (machinery directive). As such, the following standards apply: DIN EN ISO 12100:2011-03, DIN EN 61010- 1:2002-08 and DIN EN 61326-1:2006-10.

  • Page 9: Safety

    Sirona Dental Systems GmbH 4 Safety Operating Instructions CEREC MC XL Premium Package 4.1 Basic safety information Safety Basic safety information 4.1.1 Prerequisites NOTICE Fragment everything excluding APOLLO DI Important information on building installation The building installation must be performed by a qualified expert in compliance with the national regulations.

  • Page 10: Accessories

    Product safety of inEos X5 original Sirona accessories or third-party accessories expressly approved by Sirona. In particular, only the power cable supplied with the unit or the corresponding original spare part may be used with the unit. The user assumes the risk of using non-approved accessories.

  • Page 11: Disturbance Of Data Transmission

    Brazil, where these wireless modules are approved. Note on wireless communication Data communication between the acquisition unit and the CEREC MC XL Note on wireless communication Premium Package milling unit should preferably be established via the wireless H&W interface or WLAN.

  • Page 12: Installation And Startup

    Operating Instructions CEREC MC XL Premium Package Installation and startup Transport and unpacking All Sirona products are carefully checked prior to shipment. Please Transport and unpacking perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete.

  • Page 13: Installation Site

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.3 Installation site Installation site CAUTION Install out of the reach of patients! Do not install or operate the milling unit in the vicinity of the patient (place it at least 1.5 m away from the patient).

  • Page 14: Functional Elements

    5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package 5.4.1 Functional elements Unit overview Overview of the milling unit Milling chamber ON/OFF switch Milling chamber Drawer door catch Touch display Water tank Ports on the back side...

  • Page 15: Standard Accessories

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup Milling chamber MCXL milling chamber as of 300000 Milling chamber Instrument set 1 Ceramic block Instrument set 2 Workpiece spindle Motor mount 5.4.2...

  • Page 16: Torque Wrench

    5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package 5.4.2.3 Torque wrench To insert or replace the instruments or calibration pins, use the following torque wrench. Instrument Usage Torque wrench Clamping format of the...

  • Page 17: Touch Display Description

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup 5.4.3 Touch display description In these Operating Instructions, operation is described in such a manner that you can execute and confirm commands via your PC or the touch "Start"...

  • Page 18: Lighting Of The Milling Chamber

    5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package 5.4.4 Lighting of the milling chamber The lighting of the milling chamber depends on the machining operation involved: Machining operation Lighting color Machining white...

  • Page 19: Inserting The Milling Chamber Sieve

    5.4.6 Connecting the bar code reader The bar code reader is included with the CEREC MC XL Premium Fragment Notes for CEREC MCXL as of 300000 Package unit as standard. Tool holder Attaching the tool holder ➢...

  • Page 20: Installation

    5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package 5.4.7 Installation 5.4.7.1 Connecting to the PC via LAN An Ethernet connection is located to the rear of the unit, which can be used to connect the PC to the milling unit. Use a network cable to do this (LAN connection).
  • Page 21 Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup Searching for unit automatically The unit is connected to the PC via a LAN cable or via WLAN. Prerequisite worldwide "Configuration" 1. Click the button in the system menu.
  • Page 22 5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package Search for unit manually The unit is connected to the PC via a LAN cable or via WLAN. Prerequisite worldwide "Configuration" 1. Click the button in the system menu.

  • Page 23: Connecting To The Pc Via Wlan (Option)

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup 5.4.7.4 Connecting to the PC via WLAN (option) Making the connection Connect access point ➢ Connect the LAN port A of the milling unit and the access point, using the network cable (10m, Order No.: 61 51 521).

  • Page 24: Operating Several Milling Units Over One Access Point

    ● 1x LAN switch (e.g. Netgear ProSave 5 Port Gigabit Switch, Model GS105) ● 1x LAN network cable (10m, Sirona Order No.: 61 51 521). 1. Connect the LAN port (A) of the MC XL milling unit with the LAN switch using the included 10m LAN network cable.

  • Page 25: Filling The Water Tank

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup 5.4.8 Filling the water tank NOTICE Note on the tank cap opener Using the tank cap opener If you find the tank cap, tank drain or filter insert hard to open by hand, use the tank cap opener (see "Using the tank cap opener"...

  • Page 26: Switching The Unit On And Off

    5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package "Pump" 9. Switch the pump on (press the button on the touch display) to fill the water circuit. 10. Fill the water tank up again until the filter inserts are completely immersed (up to the bottom edge of the cover thread).
  • Page 27 Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.4 Initial startup "Pump" You can start or stop the water pump by pressing the button. This enables you to drain the water circuit without connecting to the PC (e.g.
  • Page 28 5 Installation and startup Sirona Dental Systems GmbH 5.4 Initial startup Operating Instructions CEREC MC XL Premium Package The IP address then appears on the touch display. Switching the unit off ✔ The unit has finished the machining operation. ➢ Briefly press the ON/OFF button on the front panel.

  • Page 29: Repacking

    Sirona Dental Systems GmbH 5 Installation and startup Operating Instructions CEREC MC XL Premium Package 5.5 Repacking Repacking NOTICE Repack only drained units! Drain the unit! See "Removing water from the unit". ✔ The water tank is empty. ✔ The main switch on the back side of the unit is set to the 0 (OFF) position.

  • Page 30: Operation

    6 Operation Sirona Dental Systems GmbH 6.1 Configuration (CEREC MC XL Premium Package) Operating Instructions CEREC MC XL Premium Package Operation CAUTION Risk of injury on calibration pins/instruments If you reach into the milling chamber (e.g.: when inserting/removing a ceramic block, changing instruments or inserting/removing a calibration phantom), you may injure your hand on the calibration pins/instruments.
  • Page 31 Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.1 Configuration (CEREC MC XL Premium Package) ● Scanner – If the milling unit has an integrated scanner, a check mark must be placed in front of "Scanner"...

  • Page 32: Calibrating The Unit

    Unit calibrated ex works Calibrating the CEREC MC XL Premium Package milling unit The unit is calibrated at the factory. No additional calibration is required during initial startup. Proceed as described below when performing a subsequent calibration.
  • Page 33 Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.2 Calibrating the unit Inserting the calibration pins and phantom 1. Press the catch of the milling chamber door and open the door. 2. Loosen the instruments with the torque wrench and remove them.

  • Page 34: Production Process

    6 Operation Sirona Dental Systems GmbH 6.3 Production process Operating Instructions CEREC MC XL Premium Package Inserting instruments 1. Open the milling chamber door following calibration. 2. Loosen the calibration pins with the torque wrench and remove them. 3. Loosen the ball pressure screw.

  • Page 35: Grinding

    Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.3 Production process 6.3.1.1 Grinding For grinding purposes, use the following instruments as well as the appropriate torque wrench: Instrument Torque wrench Clamping format of the force transmission...
  • Page 36 6 Operation Sirona Dental Systems GmbH 6.3 Production process Operating Instructions CEREC MC XL Premium Package Activating the milling option "Configuration" "Settings" "Milling" 1. Select "Activate" 2. Check Instruments and torque wrenches For milling purposes, use the following instruments as well as the...

  • Page 37: Milling Models

    Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.3 Production process 6.3.1.3 Milling models NOTICE The "Milling models" option can only be used if you have one of the following machines: - inLab MC XL from serial number 120 000...

  • Page 38: Permitted Instrument Combinations

    6 Operation Sirona Dental Systems GmbH 6.3 Production process Operating Instructions CEREC MC XL Premium Package 6.3.1.4 Permitted instrument combinations Depending on the materials to be processed and the process type used, various instrument combinations are permitted. The following tables show the instrument combinations, the positions...

  • Page 39: Preparations

    Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.3 Production process 6.3.2 Preparations ✔ Download or design a restoration (see operator's manual). ✔ When the milling option is activated, you can choose between the milling and grinding manufacturing processes for plastic and zirconium oxide materials in the material selection step.

  • Page 40: Starting The Production Process

    6 Operation Sirona Dental Systems GmbH 6.3 Production process Operating Instructions CEREC MC XL Premium Package 6.3.3 Starting the production process ✔ The instrument sets are equipped with the instrument combinations Starting MC XL PP milling process fragment required for the production process.

  • Page 41: Information On The Seal Of Approval

    This is the reason why you can and must select different types of zirconia in the inLab software. These machine parameters are coordinated between Sirona and its material partners in complex development processes. In addition to the desired fit and surface quality, they also guarantee a maximum degree of material and equipment safety.

  • Page 42: Entering The Bar Code

    6 Operation Sirona Dental Systems GmbH 6.4 Entering the bar code Operating Instructions CEREC MC XL Premium Package Entering the bar code Barcode Reader active Bar code reader active If you have activated the option "Barcode Reader" in the system configuration dialog (e.g. for inCoris ZI), you must read-in both bar codes with the bar code reader.

  • Page 43: Using The Manual Block Fixing

    Sirona Dental Systems GmbH 6 Operation Operating Instructions CEREC MC XL Premium Package 6.5 Using the manual block fixing Using the manual block fixing Store the block clamp tool in the corresponding holder (see also "Gluing on the tool holder" [ → 19]).
  • Page 44 6 Operation Sirona Dental Systems GmbH 6.5 Using the manual block fixing Operating Instructions CEREC MC XL Premium Package Blocks with 6 mm diameter block holders Fastening the block NOTICE Fasten the block tightly If the block is not tightened sufficiently, this may result in falsification of the production result and fracturing of its ceramic material.

  • Page 45: Maintenance

    Fragment Do not confuse CEREC MC XL Do not confuse the block screw with the ball pressure screw When operating a CEREC 3 milling unit and a CEREC MC XL Premium Package milling unit in the same room, be careful not to confuse the block screw of the CEREC 3 with the ball pressure screw of the CEREC MC XL Premium Package.

  • Page 46: Changing The Water

    7 Maintenance Sirona Dental Systems GmbH 7.1 Changing the water Operating Instructions CEREC MC XL Premium Package NOTICE Note on the tank cap opener Using the tank cap opener If you find the tank cap, tank drain or filter insert hard to open by hand, use the tank cap opener (see "Using the tank cap opener"...

  • Page 47: Changing The Water

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.1 Changing the water NOTICE Permissible milling additive Use only DENTATEC as a milling additive. 7.1.2 Changing the water NOTICE Fragment Change the filter inserts regularly Change the filter inserts regularly! Replace both filter inserts after every fourth water change.

  • Page 48: Procedure For Processing Base Metal Materials

    7 Maintenance Sirona Dental Systems GmbH 7.1 Changing the water Operating Instructions CEREC MC XL Premium Package NOTICE Foaming not permissible! If any cleaning agents are used, this will create foam, which is not permitted. Do not use any cleaning agents. 10. Add approx. 75 ml of DENTATEC to the tank.
  • Page 49 Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.1 Changing the water IMPORTANT Ask your disposal company whether the filter waste needs to be correctly sorted for disposal. IMPORTANT Once the water has been changed, the collecting vessel will contain a mixture of base-metal slurry (in mixed operation, there will also be other materials) and water.
  • Page 50 7 Maintenance Sirona Dental Systems GmbH 7.1 Changing the water Operating Instructions CEREC MC XL Premium Package 3. Open the drain opening (D). Tilt the tank so that no liquid escapes through the drain opening. 4. Close the drain opening (D) using your thumbs and pan the tank vigorously 5x in circular movements again.

  • Page 51: Instruments

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.2 Instruments 3. Fill the tank with water until the filter inserts are completely immersed (up to the bottom edge of the cover thread, approx. 3 liters).
  • Page 52 7 Maintenance Sirona Dental Systems GmbH 7.2 Instruments Operating Instructions CEREC MC XL Premium Package 63 98 536 D 3439 D 3439.201.06.03.02 04.2014...

  • Page 53: Changing Instruments

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.2 Instruments 7.2.2 Changing instruments NOTICE Instruments without chuck In order to ensure that no grease residue from previously used chucks remains in the clamping cone when using instruments without a chuck, we strongly recommend degreasing the clamping cone.

  • Page 54: Care And Cleaning Agents

    7 Maintenance Sirona Dental Systems GmbH 7.3 Care and cleaning agents Operating Instructions CEREC MC XL Premium Package NOTICE Inaccurate production results Interchanging instruments leads to faulty production results. 10. Close the milling chamber door. 11. Select the instrument(s) you have inserted on the PC monitor and "Start"...

  • Page 55: Cleaning Surfaces

    Cleaning surfaces NOTICE Care and cleaning agents Use only cleaning and care agents which have been approved by Sirona, see Cleaning and care agents [ → 54]. NOTICE Do not allow liquids to run into the ventilation slots! 7.4.1 Disinfecting Wipe surfaces down with a surface disinfectant (wiping disinfectant).

  • Page 56: Replacing The Main Fuses

    7 Maintenance Sirona Dental Systems GmbH 7.5 Replacing the main fuses Operating Instructions CEREC MC XL Premium Package Replacing the main fuses Warning: main fuse WARNING Electric shock Disconnect the power plug at the unit end before replacing the fuses. NOTICE Fuse type...

  • Page 57: Changing The Filter

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.6 Changing the filter Changing the filter NOTICE Fragment Changing the filter regularly inLab+premium package Change the filter inserts regularly! Replace both filter inserts once a week or after every fourth water change.

  • Page 58: Base Metal Operation Or Mixed Operation With Base Metal And Other Materials

    7 Maintenance Sirona Dental Systems GmbH 7.6 Changing the filter Operating Instructions CEREC MC XL Premium Package 7.6.2 Base metal operation or mixed operation with base metal and other materials NOTICE Fragment: Material manufacturer's safety information Observe the safety information from the material manufacturer...
  • Page 59 Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.6 Changing the filter 3. Open the clamping ring and lay it down. Disposing of filter cartridges and ceramic sludge Disposing of filter cartridges and ceramic sludge 1.
  • Page 60 7 Maintenance Sirona Dental Systems GmbH 7.6 Changing the filter Operating Instructions CEREC MC XL Premium Package 3. Place the clamping ring onto the external water tank with the labeling (A) facing up. 4. Add approx. 400 ml of DENTATEC to the tank.

  • Page 61: Removing Water From The Unit

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.7 Removing water from the unit 3. Close the clamping ring. Connecting the External Water Tank Connecting the External Water Tank 1. Insert the suction connection up to the stop.

  • Page 62: Procedure For All Materials Except For Base Metals

    7 Maintenance Sirona Dental Systems GmbH 7.7 Removing water from the unit Operating Instructions CEREC MC XL Premium Package 7.7.1 Procedure for all materials except for base metals ✔ No production process is running. MC XL PP fragment 1. Switch off the unit.

  • Page 63: Using The Tank Cap Opener

    Sirona Dental Systems GmbH 7 Maintenance Operating Instructions CEREC MC XL Premium Package 7.8 Using the tank cap opener Using the tank cap opener NOTICE Risk of damage to the tank Use the tank cap opener only for opening the tank cap, tank drain and filter insert.
  • Page 64 7 Maintenance Sirona Dental Systems GmbH 7.8 Using the tank cap opener Operating Instructions CEREC MC XL Premium Package Opening the tank drain ✔ The water tank has been pulled out. ➢ Place the tank cap opener on the filter drain as shown, and take off the filter drain by unscrewing it counter-clockwise.

  • Page 65: Technical Description

    Sirona Dental Systems GmbH 8 Technical description Operating Instructions CEREC MC XL Premium Package 8.1 System requirements Technical description System requirements The CEREC SW/inLab software must only be installed on CEREC AC MCX+PP system requirements fragment acquisition units or inLab PC 64 bit (optional). The software version must be either CEREC SW 4.2.0 or inLab SW 4.2.0 or higher.

  • Page 66: Technical Data

    8 Technical description Sirona Dental Systems GmbH 8.2 Milling unit Operating Instructions CEREC MC XL Premium Package 8.2.2 Technical data Type designation Milling unit CEREC MC XL Premium Package Rated line voltage 100V - 230V AC Rated power frequency 50/60 Hz Rated current 1.5 - 3.5 A...

  • Page 67: Disposal

    Sirona Dental Systems GmbH 9 Disposal Operating Instructions CEREC MC XL Premium Package Disposal Your product is marked with the adjacent symbol. Within the European Environmentally sound disposal Economic Area, this product is subject to Directive 2002/96/EC as well as the corresponding national laws.

  • Page 68: Index

    Sirona Dental Systems GmbH Index Operating Instructions CEREC MC XL Premium Package Index Barcode reader, 14 Filter Building installation, 9 change, 57 Order No., 57 floor space, 13 Calibration tools Fuse, 14 Calibration phantom, 32 Fuse type, 56 Calibration pins, 32 Order No., 56...
  • Page 69 Index Sirona Dental Systems GmbH Operating Instructions CEREC MC XL Premium Package Packaging, 12 Warranty, 7 Packing, 29 Water, 66 port Water tank WLAN, 23 Change water, 47 Ports, 14 Filling the, 25 Power connection, 14 Odors, 46 Product safety, 10...
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