T5 Manual Transmission-Exploded View - Jeep cherokee 1989 Owner's Manual

During disassembly of the transmission, make careful notes of how
each piece comes off, where it fits in relation to other pieces and what
holds it in place. Exploded views are included (see illustrations) to show
where the parts go but actually noting how they are installed when
-
you remove the parts will make it much easier to get the transmission
back together.
I O-ring
2 Transmission cover
3 Shift rail
4 1st-2nd gear shift fork
5 Selector plate
The Motor Manual Guy
Chapter 7 Part A Manual transmission
some idea what area of the transmission is malfunctioning. Certain
problems can be closely tied to specific areas in the transmission, which
can make component examination and replacement easier. Refer t o
the Troubleshooting section at the front of this manual for information
regarding possible sources of trouble.
6 Selector arm, interlock
plate and pin
7 3rd-4th gear shift fork
8 Plug
9 Snap-ring
10 5th driven gear
Before taking the transmission apart for repair, it will help if you have
-
exploded view
bearing and cup
13 1st gear blocking ring
14 Output shaft
15 Re verse sliding gear
and insert springs
16 RON pin
17 Synchronizer insert
18 2nd gear blocking ring
19 2nd gear and thrust washer
2 0 Snap-ring
2 1 3rd gear
22 3rd gear blocking ring
2 3 3rd-4th gear synchronizer
springs, hub, insert
and sleeve
24 4th gear blocking ring
25 Needle thrust bearing
and race
26 Clutch shaft needle
roller bearing
2 7 Funnel
2 8 Snap-ring
29 Thrust bearing race
30 Countershaft needle thrust
bearing and race
3 1 Insert retainer
32 5th gear synchronizer sleeve
and insert springs
3 3 5th gear synchronizer insert,
hub and blocking ring
34 5th gear
35 Snap-ring and spacer
36 Countershaft rear bearing
and spacer
37 Countershaft gear
38 Countershaft front bearing
and thrust washer
39 Offset lever
4 0 Damper sleeve
4 1 Detent spring and ball
42 Identification tag
43 Adapter housing seal
4 4 Adapter housing
4 5 Vent
46 Roll pin
4 7 5th gear shift fork
4 8 5th gear and reverse gear rail
4 9 5th gear and reverse gear
shift lever
5 0 Roll pin
and shaft
52 5th gear lever pivot pin bolt
and back-up light switch
5 3 Transmission case
5 4 Drain plug
56 Front bearing
57 Front bearing cap oil
seal, shim and race
5 8 Front bearing cap
7A-5