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CRANKCASE
When reassembling the crankcase pay attention to the fol-
lowing points:
• Remove sealant material on the mating surfaces of right
and left halves of crankcase and thoroughly remove oil
stains.
• Apply SUZUKI BOND NO.1207B uniformly to the mating
surface of the left half of the crankcase, and assemble
the cases within few minutes.
~99104-31140: SUZUKI BOND NO.1207B
• Fit the dowel pins
CD
on the right half as shown in photo.
• Apply engine oil to conrod big end of the crankshaft and
all parts of the transmission gears.
• After the crankcase bolts have been tightened, check if
driveshaft and countershaft rotate smoothly.
~
Crankcase bolt: 11 N-m (1.1 kg-m, 8.0 Ib-ft)
• If a large resistance is felt to rotation, try to free the shafts
by tapping the driveshaft or countershaft with a plastic
hammer.
CAM DRIVEN GEAR
• Install the gearshift pawls into the cam driven gear. The
large shoulder
@
must face to the outside as shown in
the illustration.
• When installing the cam guide
@
and pawl lifter
@,
ap-
ply a small quantity of THREAD LOCK "1342" to the
securing screws
@ .
. . 99000-32050: THREAD LOCK "1342"
ENGINE 3-46
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