Table Of Contents - Yamaha SRX700D Service Manual

Table of Contents

Illustrated Symbols6
Index9
Table Of Contents10
Machine Identification22
Frame Serial Number22
Engine Serial Number22
Chapter 1. General Information22
Preparation For Removal And Disassembly24
Important Information24
All Replacement Parts24
Viktig Information25
Gaskets, Oil Seals, And O-Rings26
Lock Washers/Plates And Cotter Pins26
Bearing And Oil Seals26
Circlips26
Loctite26
Special Tools28
For Tune Up28
For Engine Service30
For Power Train Service30
For Carburetion Service32
For Electrical Service32
Periodic Inspection And Adjustment34
Periodic Maintenance Table34
Introduction34
Spark Plugs40
Engine40
Oil Pump42
Air Bleeding42
Fuel Line Inspection44
Cooling System46
Coolant Replacement46
Air Bleeding (Cooling System)50
Carburetor Synchronization54
Engine Idle Speed Adjustment54
Throttle Cable Freeplay Adjustment56
Throttle Override System (Tors) Check58
Starter (Choke) Cable Freeplay Adjustment60
Exhaust System Inspection60
Heat Shield Clamp Replacement62
Yamaha Power Valve System (Y.p.v.s.) Adjustment64
Yamaha Power Valve System (Y.p.v.s.) Pre-Season Checks66
Sheave Distance And Offset Adjustment72
Power Train72
Drive V-Belt76
Engagement Speed Check80
Parking Brake Pad Inspection80
Parking Brake Adjustment80
Brake Lever Adjustment82
Brake Fluid Level Inspection84
Brake Pad Inspection84
Brake Hose Inspection86
Air Bleeding (Hydraulic Brake System)86
Drive Chain - Oil Level Inspection88
Oil Replacement (Drive Chain)90
Chain Slack Adjustment92
Track Tension Adjustment94
Slide Runner Inspection96
Chassis98
Ski/Ski Runner98
Steering System98
Freeplay Check/Toe-Out Adjustment98
Lubrication102
Brake Lever, Throttle Lever And Throttle Cable End Lubrication102
Front And Rear Suspension Lubrication102
Electrical104
Headlight Beam Adjustment104
Carburetor Tuning106
Mid-Range And High Speed Tuning108
High Altitude Tuning108
Guide For Carburetion110
Low-Speed Tuning114
Carburetor Troubleshooting116
Clutch Specifications122
Gear Selection124
Gear Ratio Chart124
Snowmobile High Altitude Tuning136
Front Suspension140
Spring Preload140
Damping Force142
Rear Suspension144
Stopper Band144
Rear Suspension-Full Rate148
Steering152
Chapter 3. Chassis152
Steering Inspection156
Steering Installation158
Ski162
Ski Inspection164
Front Suspension Removal166
Front Suspension - Handling Notes168
Front Suspension Inspection168
Front Suspension Installation172
Ski Spindle Camber174
Ski Alignment176
Primary Sheave And Drive V-Belt178
Chapter 4. Power Train178
Primary Sheave Disassembly180
Primary Sheave Removal182
Primary Sheave Inspection184
Rivet Replacement Steps186
Primaty Sheave Assembly188
Primary Sheave Installation192
Secondary Sheave194
Secondary Sheave Disassembly196
Secondary Sheave Inspection198
Disassembly198
Inspection199
Secondary Sheave Assembly200
Secondary Sheave Installation202
Secondary Sheave Adjustment204
Installation204
Drive Chain Housing206
Drive Chain Housing Inspection208
Drive Chain Housing Installation212
Jackshaft Diagram214
Jackshaft Inspection216
Jackshaft And Drive Chain Housing Installation218
Brake Diagram220
Brake Pad Replacement222
Brake Pad Installation224
Brake Caliper And Parking Brake Removal226
Brake Caliper Disassembly228
Brake Caliper Inspection And Repair230
Brake Caliper Assembly232
Brake Caliper Installation232
Brake Master Cylinder Removal234
Brake Master Cylinder Disassembly234
Brake Master Cylinder Inspection236
Brake Master Cylinder Assembly And Installation236
Slide Rail Suspension Removal238
Slide Rail Suspension Disassembly240
Slide Rail Suspension Inspection248
Slide Rail Suspension Installation248
Front Axle And Track Removal250
Front Axle And Track Inspection252
Front Axle And Track Installation252
Exhaust Assembly Removal254
Chapter 5. Engine254
Exhaust Assembly Installation258
Removal258
Engine Assembly Diagram262
Engine Removal262
Engine Inspection264
Engine Installation264
Engine Assembly264
Cylinder Head And Cylinder Removal266
Cylinder Head And Cylinder Inspection272
Cylinder Head And Cylinder Installation282
Oil Pump, Crankcase And Crankshaft Removal288
Oil Pump, Crankcase And Crankshaft Inspection290
Oil Pump, Crankcase And Crankshaft Installation294
Ac Magneto Removal298
Ac Magneto299
Ac Magneto Installation302
Recoil Starter Removal306
Recoil Starter Inspection308
Recoil Starter Installation310
Power Valve System (Ypvs) Removal312
Yamaha Power Valve System (Y.p.v.s.)312
Y.p.v.s. Disassembly314
Power Valve System (Ypvs) Inspection316
Power Valve System (Ypvs) Assembly316
Power Valve System (Ypvs) Installation318
Heat Exchanger Removal322
Chapter 6. Cooling System322
Heat Exchanger Inspection324
Heat Exchanger Installation324
Water Pump Removal326
Water Pump Inspection328
Water Pump Installation328
Outlet Water Jacket Joint Disassembly330
Outlet Water Jacket Joint Inspection332
Outlet Water Jacket Joint Installation334
Carburetors Removal336
Carburetion336
Carburetor Separation338
Carburetor Disassembly340
Carburetors Inspection344
Carburetors Assembly346
Fuel Level Adjustment350
Throttle Position Sensor (Tps) Inspection And Adjustment352
Carburetor Installation356
Fuel Pump Removal358
Fuel Pump Inspection360
Fuel Pump Installation360
Switch Inspection362
Chapter 8. Electrical362
Inspecting A Switch Shown In The Manual362
Ignition System Circuit Diagram364
Ignition System Troubleshooting366
No Spark Or Weak Spark366
Spark Plug Cap370
Ignition Coil370
Ac Magneto Check370
Spark Plug Check372
Throttle Override System (Tors)372
Handlebar Switch (Right)374
Carburetor Switch374
Main Switch376
Condenser376
Emergency Engine Starting378
Lighting System Circuit Diagram380
Lighting System Troubleshooting382
Bulbs384
Headlight Beam Switch384
Headlight Relay Inspection386
Load Control Relay Inspection386
Signal System Circuit Diagram388
Signal System Troubleshooting390
Brake Light Does Not Come On390
Water Temperature/Oil Level Indicator Lights Do Not Come On391
Fuel Meter Does Not Operate392
Tail/Brake Light Bulb400
Brake Light Switch400
Water Temperature Sensor402
Oil Level Switch404
Fuel Sender404
Grip Warmer System Circuit Diagram406
Grip Warmer System Troubleshooting408
Grip Warmer Does Not Operate408
Grip And Thumb Warmer Coil412
Variable Resistor412
Power Valve System (Ypvs) Circuit Diagram414
Power Valve System (Ypvs) Troubleshooting416
Servomotor Does Not Move416
Servomotor Removal And Inspection418
Fault Location Table420
General Specifications426
Chapter 9. Specifications426
Maintenance Specifications428
High Altitude Settings438
Tightening Torques439
General Torque Specifications443
Definition Of Units443
Caracteristiques D'entretien456
Reglage Pour Haute Altitude456
Couple De Serrage457
Specifications Generales De461
Couple461
Definition Des Unites461
Cable Routing Diagram480
Cable Routing481
Wiring Diagram495