Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

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2200 Series Version 2
Modular Belt Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-818 Rev. A
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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  • Page 1 2200 Series Version 2 Modular Belt Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    How to Calculate Belt Speed ........14 iDrive Motor Specifications........... 15 iDrive Load Capacity (lbs) ..........15 Installation ................. 17 Required Tools............... 17 Recommended Installation Sequence ......17 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 3 Cleated Belt Connecting Assembly with Stand Mount.. 62 Connecting Assembly without Stand Mount....63 Micropitch Conveyor Belting......... 64 Metal Working Conveyor Belting ........64 Notes .................. 65 Return Policy..............66 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 4: Introduction

    DO NOT operate equipment countries. without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: Dorner has convenient, pre−configured kits of Key Service •...

  • Page 5: Warnings − General Safety

    SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Conveyors are not reversible. Reversing creates pinch points which can cause severe injury. DO NOT REVERSE CONVEYORS. 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 6: Product Description

    Support Stand Drive End Idler/Tension End Gearmotor Mounting Package Gearmotor Center Drive Box (Center Drive Units) End Drive Conveyor Figure 1 Figure 2 Center Drive Conveyor Figure 2 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 7: Specifications

    Minimum center drive conveyor length is 36" (91 cm). Profile (D side) Profile (A side) Shaft Position Idler Tail Type Mounting Bracket Options Conveyor Length Conveyor Width Document Language 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 8: Conveyor Supports

    (150 mm) per revolution of pulley End / Center Drive Maximum Belt 250 ft/minute (76.2 m/minute) Speed* iDrive Maximum Belt Speed* 90 ft/minute (27.4 m/minute) * See Engineering Manual for details. 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 9 See BLDC Manual (Amperes) Gearmotor 5:1, 10:1, 20:1, 30:1, 60:1, 180:1 5:1, 10:1, 20:1, 30:1 10:1, 20:1, 50:1 Ratios 60:1, 180:1 Frame Size Motor Type Totally enclosed, Fan cooled 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 10 11 = 115 V, 1-phase 23 = 230V, 3-phase Table 7: Belt Speeds for 60 Hz Standard Load Fixed Speed SEW Gearmotors Part Number In-lbs 22M039WS423EN 22.9 22M017WS423EN 22M008WS423EN 14.9 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 11 Table 12: Belt Speeds for 60 Hz Standard Load Variable Speed SEW Gearmotors Part Number In-lbs 22M039WS423EN 8 - 46 22.9 22M017WS423EN 18 - 109 22M008WS423EN 37 - 219 14.9 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 12 Gearmotors Part Number In-lbs 32M060ES453EN 3 - 29 28.9 32M040ES453EN 4 - 43 27.9 32M020ES453EN 9 - 86 32M010ES453EN 17 - 173 17.6 32M005ES453EN 35 - 345 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 13 28.9 62Z020ES4(23)EN 35 - 88 19.4 62Z010ES4(23)EN 70 - 176 10.7 62Z005ES4(23)EN 140 - 353 NOTE For belt speed other than those listed, contact factory for details. 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 14: Belt Speed Calculation

    Example: Belt Speed = Gearmotor RPM (tables 5-17) x Pulley Kit Ratio (table 18) x Conveyor Speed Factor (table 19) 2200 Series Heavy Load Variable Speed 90° E Drive Gearmotors with 32 tooth sprocket on gearmotor (Drive) and 28 tooth sprocket on the conveyor output shaft (Driven).

  • Page 15: Idrive Motor Specifications

    Up to 30 per Minute Up to 30 per Minute iDrive Load Capacity (lbs) HIGH SPEED (A) OPTION 9-90 Ft./Min LENGTH MEDIUM HI (B) SPEED OPTION 6-60 Ft./Min LENGTH 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 16 LENGTH LOW (D) SPEED OPTION 2-20 Ft./Min LENGTH NOTE Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 17: Installation

    Top Mount NOTE Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (Figure 5, item 1) for setup. Figure 5 Figure 5 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 18: Conveyors Longer Than 12 Ft (3658 Mm)

    (Figure 9, item 4), washers (Figure 9, item 5) and nuts (Figure 9, item 6). Tighten screws (Figure 9, item 3 & 4) to 60 in-lb (7 Nm). 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 19: Installing Plastic Belt

    (Figure 14, item 1) through the side hole on the rod Figure 11 retaining side of belt. Figure 14 Micropitch Belt Figure 11 Figure 12 Figure 14 Metalworking Belt Figure 12 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 20: Idrive Wiring

    Exposed moving parts can cause severe injury. LOCK OUT POWER before wiring to avoid accidental startup. The 2200 series iDrive is available in 2 models: A. Cover Mounted Controls B. Cover Mounted Controls with Remote Start/Stop Cable Cover Mounted Controls with 115 volt...

  • Page 21: Customer Provided Power

    DC power plug. Wire +VDC to the short lug (Figure 18, item 1) and -VDC to the long lug (Figure 18, item 2). Figure 18 Figure 18 Required power is 24VDC, 2 amps minimum. 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 22: Cover Mounted Controls With Photo Eye Option

    Adjustment pots are 3/4 turn devices. Any resistance encountered while adjusting these pots indicates you have reached the adjustment limit stop. Turning past stop will damage the sensor. 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 23: Guide Clips

    Adjustable Guides Figure 24 Install guide bracket assembly (Figure 22, item 1) into Figure 25 the conveyor t-slot (Figure 22, item 2). Figure 22 Figure 25 Figure 22 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 24 (Figure 27, item 2). Tighten screw (Figure 24, item 1) on end of shaft. Figure 27 Figure 27 Adjust rail width with top screw (Figure 28, item 1). Figure 28 Figure 28 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 25: Preventive Maintenance And Adjustment

    • 3/32” (2.4 mm) wide Flat Blade screw driver • Arbor press Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. • Adjustable wrench to 1” (25 mm) wide Conveyor Belt Replacement Special Tools •...

  • Page 26: Belt Removal

    Insert screwdriver (Figure 34, item 1) into one side of Figure 31 belt, pushing rod (Figure 34, item 2) out. Remove rod and separate belt. Figure 34 Metalworking Belt Figure 34 Micropitch Belt Figure 31 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 27: Belt Installation

    Remove belt by pulling belt out of bottom wear strips Figure 37 (Figure 36, item 1). Figure 36 Figure 37 Figure 38 Figure 36 Belt Installation See “Installing Plastic Belt” page 19. Figure 38 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 28: Removal Of Belt Links

    Figure 39 Figure 41 Determine the number of links to be removed. Start with 1 link and progress if additional tensioning is required repeat steps 1 - 3. 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 29: Metalworking Belts

    Insert screwdriver (Figure 44, item 1) into one side of belt, pushing rod (Figure 44, item 2) out. Remove rod and separate belt. Figure 44 Figure 44 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 30: Pulley Removal

    Remove upper wear strips (Figure 47, item 1) from end Figure 49 drive. Remove end drive (Figure 50, item 1) from conveyor. Figure 47 Figure 50 Figure 47 Figure 50 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 31: B − Center Drive Conveyor

    Remove screw (Figure 54, item 1) on both sides of bracket and remove takeup roller (Figure 54, item 2). Figure 54 Figure 54 Remove belt from drive tail. See “Belt Removal” on page 26. 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 32 Remove four screws (Figure 56, item 2) from the non- 12. Reassemble in reverse order. motor side of the center drive module. Remove side plate (Figure 57, item 1). Figure 57 Figure 57 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 33: C − Idrive Conveyor

    Figure 64 Figure 61 Remove hex standoff (Figure 61, item 3) and remove tie strap (Figure 61, item 4) and wiring harness from hex standoff. Figure 64 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.
  • Page 34 Figure 68 12. Remove and replace worn bearings and sprockets. See “Bearing and Sprocket Removal and Replacement” on page Figure 66 A CAUTION Spindle can slide out. 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 35: Bearing And Sprocket Removal And Replacement

    (Figure 70, item 2). Figure 70 Figure 72 Figure 70 Measure location of fixed sprocket (Figure 70, item 3), loosen set screw, and remove fixed sprocket. 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 36: Idrive Tail Installation

    Figure 76 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 37: Idler End Wear Items

    Remove idler tail (Figure 79, item 2) from conveyor. Remove screw (Figure 80, item 1) and head plate (Figure 80, item 2). Figure 80 Figure 78 Figure 80 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 38: B - Nose Bar Idler Tail

    (Figure 83, item 2) of the wear bar is flush against the conveyor (Figure 83, item 3). Figure 85 Figure 83 Figure 83 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 39: Frame Wear Strip Replacement

    (Figure 88, item 2). Figure 86 Figure 88 Figure 86 Remove lower wear strips (Figure 87, item 1). Figure 88 Figure 87 Install new center rail. Figure 87 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 40: Tail Plate Shaft Knockout Removal

    90, item 1) or long bolt to knock out slug (Figure 94, item 1) for shaft backing up tail plate with washer. Figure 90 Figure 92 Figure 93 Figure 90 Figure 93 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 41: Notes

    Notes 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 42: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 43 (Includes Items 3, 7, & 11) (Includes Items 1, 2, 3, 7, 8, 9, 10 & 11) WW = Conveyor width reference: 03, 04, 06, 08, 09, 12, 18, 24 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 44: Idrive Tail

    Service Parts iDrive Tail 27 Sprocket Kit 28 Spindle Kit 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 45 Electrical Assembly, with speed, direction, and 30’ remote start/stop cable for D position 206045 Clamp Plate 915-346 O-Ring 22BK2 Bearing Kit (2 Pack) 22BK4 Bearing Kit (4 Pack) 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 46: Idler Tail

    Idler Assembly 203698-WW Wear Bar 22V2MBT-WW Idler Spindle Kit (Includes Items 5 & 6) WW = Conveyor width reference: 03, 04, 06, 08, 09, 12, 18, 24 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 47: Nose Bar Idler Tail

    Low Head Cap Screw, M6-1.00 x 16 mm 203796 Slide-In Nut 950625M Low Head Cap Screw, M6-1.00 x 25mm WW = Conveyor width reference: 04, 06, 08, 12, 18, 24 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 48: Center Drive Module

    Service Parts Center Drive Module 19 Center Drive Kit 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...
  • Page 49 Center Drive Kit for Metal Working Conveyors (Includes Items 2, 6, 9, 12, 17 & 18) WW = Conveyor width reference: 03, 04, 06, 08, 09, 12, 18, 24 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 50: Frame Assembly

    YYYYY = Length from end of center drive cut out to discharge 950816M Low Head Screw, end of frame with 2 decimal places M8-1.25 x 16 mm Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 51: #04 Profile - 3.00" (76 Mm) Aluminum Side

    Guide Clip Assembly (Includes items 1, 2, and 3) LLLLL = part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 52: #05 Profile - 1.50" (38 Mm) Aluminum Side

    Guide Clip Assembly (Includes items 1, 2, and 3) LLLLL = part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 53: #13, 33 & 43 Profile - Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places M6-1.00 x 16 mm Length Example: Length = 35.25" LLLLL = 03525 9206150M Socket Head Screw, M6-1.00 x 150 mm 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 54: #14, 34 & 44 Profile - Tool-Less Adjustable Guiding

    Knob, 12 mm LLLLL = part length in inches with 2 decimal places 206697 Knob, 150 mm Length Example: Length = 35.25" LLLLL = 03525 990601M Hex Nut 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 55: #16, 36 & 46 Profile - Outboard Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places 206397 Clip Length Example: Length = 35.25" LLLLL = 03525 920516M Socket Head Screw, M5-.80 x 16 mm 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 56: #19, 39 & 49 Profile - Horizontal Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places 920630M Socket Head Screw, M6-1.00 x 30 mm Length Example: Length = 35.25" LLLLL = 03525 990601M Hex Nut 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 57: #20, 40 & 50 Profile - Tool-Less Horizontal Adjustable Guiding

    M6-1.00 x 150 mm 207156 Knob, 30 mm LLLLL = part length in inches with 2 decimal places 990601M Hex Nut Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 58: 1" Cleated Profiles

    Exit Guiding Left Hand 204601A-LLLLL Exit Guiding Left Hand Drive Side LLLLL = Part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 59: 2" Cleated Profiles

    One Piece Guiding Left Hand (for Conveyors up to 12' long) 208102D-LLLLL One Piece Guiding Left Hand Drive Side (for Conveyors up to 12' long) 208102-LLLLL Infeed Guiding Left Hand 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 60: Flat Belt Mounting Brackets

    Connector Bar 950616M Low Head Cap Screw, 207529 Cleated Stand Bracket Assembly M6-1.00 x 16 mm 300150M Drop-in Tee Bar 207526 Cleated Stand Mount Assembly 605279P Washer 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 61: Flat Belt Mounting Brackets For Short Conveyors

    Low Head Cap Screw, M6 - 1.00 x 16 mm 207531 2' Cleated Stand Bracket Assembly Right Hand 207527 Cleated Stand Mount Assembly 639971M Drop-in Tee Bar 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 62: Flat Belt Connecting Assembly With Stand Mount

    Cleated Stand Bracket Assembly 206520 Frame Connector 605279P Washer 920620M Socket Head Screw, M6-1.00 x 20 mm 920614M Socket Head Screw, M6-1.00 x 14 mm 207528 Cleated Stand Mount Assembly 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 63: Connecting Assembly Without Stand Mount

    Service Parts Connecting Assembly without Stand Mount Item Part Number Description 206520 Connecting Bar 240859 Plate 920614M Socket Head Screw, M6-1.00 x 14 mm 206519 Connecting Assembly 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 64: Micropitch Conveyor Belting

    Metal Working Belt per 1 ft WW = Conveyor width reference: 03, 06, 09, 12, 18, 24 BB = Belt Types: 30, 31, 32, 40, 41, 42 2200 Series Version 2 Modular Belt Conveyors Dorner Mfg. Corp. 851-818 Rev. A...

  • Page 65: Notes

    Notes 2200 Series Version 2 Modular Belt Conveyors 851-818 Rev. A Dorner Mfg. Corp.

  • Page 66: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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