Furuno DS-60 Installation Manual
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Furuno DS-60 Installation Manual

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Installation Manual
DOPPLER SONAR
DS-60
Model
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION ........................................................................................... ii
EQUIPMENT LISTS........................................................................................................ iii
1. INSTALLATION.......................................................................................................1-1
1.1 Display Unit DS-600...........................................................................................................1-1
1.2 Transceiver Unit DS-620....................................................................................................1-4
1.3 Distributor Unit DS-610 ......................................................................................................1-5
1.4 Transducer.........................................................................................................................1-6
1.5 Junction Box DS-640, DS-645A/B (option) ......................................................................1-18
1.7 Remote Controller RD-501/Dimmer Controller RD-502 (option)......................................1-21
1.8 Rate-of-Turn Gyro DS-670 (option) .................................................................................1-22
2. WIRING....................................................................................................................2-1
2.1 Distributor Unit DS-610 ......................................................................................................2-2
2.2 DIPSW S3 Settings............................................................................................................2-5
2.3 How to Adjust the Analog Indicator....................................................................................2-6
2.4 Transceiver Unit DS-620....................................................................................................2-7
2.6 Junction Box (option) .......................................................................................................2-10
2.7 Rate-of-Turn Gyro DS-670 (option) .................................................................................2-12
3. MENU SETTINGS....................................................................................................3-1
3.1 How to Use the [Service] Menu .........................................................................................3-1
3.2 How to Set the [System] Menu ..........................................................................................3-3
3.3 Demo Mode .......................................................................................................................3-8
APPENDIX 1 CALIBRATION....................................................................................AP-1
APPENDIX 2 JIS CABLE GUIDE .............................................................................AP-4
PACKING LISTS ......................................................................................................... A-1
OUTLINE DRAWINGS ................................................................................................ D-1
INTERCONNECTION DIAGRAM ................................................................................ S-1
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  • Page 1: Table Of Contents

    Installation Manual DOPPLER SONAR DS-60 Model SAFETY INSTRUCTIONS ....................i SYSTEM CONFIGURATION ................... ii EQUIPMENT LISTS......................iii 1. INSTALLATION.......................1-1 1.1 Display Unit DS-600......................1-1 1.2 Transceiver Unit DS-620....................1-4 1.3 Distributor Unit DS-610 ......................1-5 1.4 Transducer.........................1-6 1.5 Junction Box DS-640, DS-645A/B (option) ..............1-18 1.6 Installation of Display Unit with DS-605 (WaterProof Box, option) ........1-19...
  • Page 2 ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN A : MAR 2010 Printed in Japan All rights reserved. F : JUN . 16, 2016 Pub. No. IME-72640-F ( GREG ) DS-60 0 0 0 1 7 2 3 3 8 1 5...

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS Indicates a potentially hazardous situation which, if not avoided, WARNING could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, CAUTION may result in minor or moderate injury. Warning, Caution Mandatory Action Prohibitive Action WARNING CAUTION...

  • Page 4: System Configuration

    SYSTEM CONFIGURATION MAIN DISPLAY UNIT RD-501 RD-502 DS-600 REMOTE DIMMER DISPLAY CONTROLLER CONTROLLER UNIT RD-50 / RD-20 RD-50 / RD-20 SUB DISPLAY UNIT DS-600 (DS-605) / RD-501* RD-502* RD-50 / RD-20 REMOTE DIMMER DISPLAY CONTROLLER CONTROLLER UNIT Max. 5 *: Cannot be connected when DISTRIBUTOR UNIT RATE-OF- DS-610...

  • Page 5: Equipment Lists

    EQUIPMENT LISTS Standard supply Name Type Code No. Remarks Display Unit DS-600 8.4” color LCD Distributor Unit DS-610 Transceiver Unit DS-620 Transducer DS-630 Select No watertight connector. one. No fixing flange. DS-630A No watertight connector. Fixing flange. (Type: 66-027-7003.) DS-631 With watertight connector.
  • Page 6 EQUIPMENT LISTS Name Type Code No. Remarks Spare Parts SP26-00101 001-076-450 1 set For DS-600 (other than Deep Sea) 001-077-030 1 set For DS-600 (Deep Sea) SP66-00901 001-082-200 1 set For DS-610 (other than Deep Sea) 001-082-210 1 set For DS-610 (Deep Sea) SP66-00902 001-082-520 1 set...

  • Page 7: Installation

    INSTALLATION NOTICE NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. Display Unit DS-600 Mounting Consideration The display unit can be installed on a desktop, on the underside of a table, or flush mounted in a panel.
  • Page 8 1. INSTALLATION 2. Make four pilot holes for self-tapping screws (diameter: 5 mm) in the location in- dicated in the illustration on "Flush Mount" on page 1-1. 3. Insert the sponge to the display unit from the rear side. 4. Set the display unit to the cutout and fasten the display unit with four self-tapping screws (5x20).
  • Page 9 1. INSTALLATION 8. Set a cosmetic cap to each fixing hole on the front panel. 190+0.5 (7.48”) Fixing hole (4- 7) 51+5 (2.01”) 149 (5.87”) 288+5 (11.34”) 91 (3.58”) 240 (9.45”) How to set the cosmetic cap and alarm lid assembly Set a cosmetic cap to each fixing hole on the front panel as shown in the illustration below.

  • Page 10: Transceiver Unit Ds-620

    1. INSTALLATION Transceiver Unit DS-620 Installation considerations • Since the transceiver unit generates heat, install it in a dry, well-ventilated place. The cooling fans at the top of the unit must not be obstructed, to allow heat to es- cape. •...

  • Page 11: Distributor Unit Ds-610

    1. INSTALLATION Distributor Unit DS-610 The distributor unit can be mounted on the deck or on a bulkhead. Consider the fol- lowing points when selecting a mounting location. • Select a location which is both well ventilated and low in humidity to keep the unit cool.

  • Page 12: Transducer

    Installation location To decide the location of the transducer, the following points must be taken into ac- count. • Locate the transducer of DS-60 at least 2 m from the transducer of an echo sounder. DOPPLER SONAR TRANSDUCER STERN 2000 mm or more...
  • Page 13 1. INSTALLATION 1.4.2 Installation using the transducer tank DS-660 16 15 Hull Transducer tank DS-660, sectional view 1. Remove flange (4), fixing plate (5), fixing gland (6), washer (7) and gasket (8) from the tank. 2. Set the tank to the place which was selected at paragraph 1.4.1. The “FORE-AFT”...
  • Page 14 1. INSTALLATION 6. Mount the fixing plate (5) on the transducer (1). 7. Attach seal washer (16) to hex. bolt M8x12 (15). 8. Use hex. bolt (15)(16) assembled at step 7 to fasten the transducer (1) and fixing plate (5). Mate bolt head at the top of the transducer with the hole on the fixing plate as shown in the fig-ure below.
  • Page 15 1. INSTALLATION 5) Attach the metal fixing (supplied) to the connector, and use two bolts M6x20 and spring washers M6 to fix them. Cable assy. Hex. bolt (M6x20) Spring washer Metal fixing (M6) 11. Pass the fixing gland (6), washer (7) and gasket (8) through the transducer cable (DS-631: cable assy), and slide them to the white line on the cable.
  • Page 16 1. INSTALLATION 13. Use the tightening handle (option) to fasten the fixing gland (6) from the inside of the tank (2). The distance between the bottom of the fixing gland (6) and tank must be less than 15 mm. Transducer cable Tank Fixing gland less than 15 mm...
  • Page 17 1. INSTALLATION 1.4.3 Installation with gate valve DS-661 13 12 11 10 9 21 20 17 18 19 26 27 17 18 DS-661 gate valve, sectional view Note: To install the gate valve, service space of 1000 mm height is necessary. For details, see the installation drawing at the back of this manual.
  • Page 18 1. INSTALLATION 2. Set the spacer (3) to the place selected at paragraph 1.4.1. The “FORE-AFT” line on the spacer must be parallel with the ship's fore and aft line (within 3°). For horizontal direction, the bottom of the spacer must be parallel with the ship's draft.
  • Page 19 1. INSTALLATION 11. Apply grease (supplied) to both sides of the gasket 1 (5), and set it on the spacer (3). 12. Apply grease (supplied) to the inside of the spacer (3). 13. Clean the top and bottom of the gate valve (2), and mount it on the gasket 1 (5) mounted on the spacer (3) at step 11.
  • Page 20 1. INSTALLATION 18. Check that fore marks are aligned, and fasten hex. nut (17), spring washer (18) and hex. bolt (19) tightly. 19. Fasten hex. nut (20), spring washer (21) and flat washers (22) removed at step 4 to stud bolt on the seachest cap. -M12 hex.
  • Page 21 1. INSTALLATION 1.4.4 Installation using the transducer tank DS-660A For the sectional view, see page 1-7. 1. Remove fixing gland (6), washer (7) and gasket (8) from the tank. 2. Set the tank to the place which was selected at paragraph 1.4.1. The “FORE-AFT”...
  • Page 22 1. INSTALLATION 3) Attach the metal fixing (supplied) to the connector, and use two bolts M620 and spring washers M6 unfastened at step 1) to fix them. Cable assy. Hex. bolt (M6x20) Spring washer Metal fixing (M6) 6. Pass the fixing gland (6), washer (7) and gasket (8) through the transducer cable (DS-631A: cable assy), and slide them to the white line on the cable.
  • Page 23 1. INSTALLATION 8. Use the tightening handle (option) to fasten the fixing gland (6) from the inside of the tank (2). The distance between the bottom of the fixing gland (6) and tank must be less than 15 mm. Transducer cable Tank Fixing gland less than 15 mm...

  • Page 24: Junction Box Ds-640, Ds-645A/B (Option)

    1. INSTALLATION Junction Box DS-640, DS-645A/B (option) Installation considerations The junction box forms a joint between the distributor and the transceiver unit, and ex- tends the distance between them to max. 500 m. Install it as below: • Keep the junction box away from noise-emitting electrical machinery, for example, electric gen-erator, radio transmitter and TV.

  • Page 25: Installation Of Display Unit With Ds-605 (Waterproof Box, Option)

    1. INSTALLATION Installation of Display Unit with DS-605 (Water- Proof Box, option) For installation of the display unit on the wings of the bridge, use the optional water proof box DS-605. Fix the DS-605 on the bulkhead and set the display unit therein. Installation materials for DS-605 (Type: CP66-01731, Code No.: 001-082-660-00) Name Type...
  • Page 26 1. INSTALLATION 3) Apply silicon rubber to M10 bolts as shown below. Apply silicon rubber. Apply silicon rubber. M10 bolt M10 bolt Seal washer Seal washer 2. Connect the TTYCS-4 cable to the DS-600 through the cable glands for the DS- 605.

  • Page 27: Remote Controller Rd-501/Dimmer Controller Rd-502 (Option)

    The front cover of the DS-605 can be oriented up, down, right or left. To change the orientation of the front cover, do the following. Note: Set the front cover so the FURUNO logo on the cover is right side up. The drain hole must be down.

  • Page 28: Rate-Of-Turn Gyro Ds-670 (Option)

    1. INSTALLATION Rate-of-Turn Gyro DS-670 (option) The rate-of-turn gyro must be installed, in a location with minimal vibration, so that the sensor in-side the unit is level to within 1 degree. (There is no designation for orienta- tion of the unit.) Select the location considering that the cable for connection with the distributor is 5 m.

  • Page 29: Wiring

    • Locate DS-60 cables away from the transmission antenna cable or radio equip- ment. • Locate the DS-60 cables away from the power cables mentioned below. Also, sep- arate cables at least 40 cm when the cables are run parallel with power cables.

  • Page 30: Distributor Unit Ds-610

    Connect the units and cables to the ground to prevent interference to the system and other equipment, referring to the following points: • Keep all the units of the DS-60 as far away as possible from other radio equipment. • Do not put the cables close to the cables of other radio equipment.
  • Page 31 2. WIRING the cables through their respective cable entrances and connect them to WAGO con- nectors. Top cover Cable clamps, entrances TB10 TB11 (inside the shield cover) TB101 TB102 Cable clamps (two sets) IV-3.5 sq. Earth plates (two sets): Fix each shield of cables here.
  • Page 32 2. WIRING DS-610 Distributor Unit TB1 (LOG OUT), DPYC-1.5 TB7 (DS600), TTYCS-4 Vinyl tape Vinyl tape ×3 TB8 (ALARM), TTYC-7S TB2 (IEC61162 IN), TTYCS-1 ×6 ×3 Vinyl tape TB9 (IEC61162 OUT), TTYCS-1 TB3 (Analog meter), TTYCS-1Q Vinyl tape TB3 (Analog current/voltage), TTYCS-1 TB10 (Sub display), TTYCS-4/TTYCYS-4 (for DS-605) Vinyl tape TB4 (KP IN/OUT), TTYCS-1...

  • Page 33: Dipsw S3 Settings

    2. WIRING DIPSW S3 Settings DIPSW S3 is on the MAIN Board (66P3950) inside the Distribution Unit DS-610. S3-#1,2 Set the S3-#1 and S3-#2 according to the speed scale range of the analog indicator. These settings do not affect the analog output (voltage, current). -10 to 20 kn -10 to 30 kn -10 to 40 kn...

  • Page 34: How To Adjust The Analog Indicator

    2. WIRING How to Adjust the Analog Indicator If it is necessary to adjust the offset or gain of the analog indicator or analog output, output dummy speed from the demo mode then adjust the applicable potentiometer on the MAIN board in the DS-610. 1) ANA_DISP1 offset adjustment: R180 (Rotate clockwise to offset in the AST direction) 2) ANA_DISP1 gain adjustment: R181 (Rotate clockwise to decrease the gain)

  • Page 35: Transceiver Unit Ds-620

    2. WIRING Transceiver Unit DS-620 Cables TTYCY-4S, DPYCY-4 and the transducer cable are connected to the DS-620. Fabricate and pass them through their respective the cable clamps at the bottom. DS-620 Transceiver unit TTYCY-4S Vinyl tape ×3 DPYCY-4 Vinyl tape Transducer cable 400 (for TB6*) ×3...

  • Page 36: Display Unit Ds-600, Remote Controller Rd-501/ Dimmer Controller Rd-502 (Option)

    2. WIRING Display Unit DS-600, Remote Controller RD-501/ Dimmer Controller RD-502 (option) Use the TTYCS-4 cable to connect the display unit DS-600 to the distributor. Note: The cable length must be less than 150 m. DS-600 Display unit TTYCS-4 (TB1/2, for distributor) (TB3, for RD-501/502 (option)) Arbitrary length Sheath...
  • Page 37 2. WIRING Connect cables fabricated on the previous page to terminals on the back of the unit, and fix them with clamps. Display Unit DS-600 Remote Controller Dimmer Controller RD-501 RD-502 TTYCS-4 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 Distributor Unit IV-1.25 sq.

  • Page 38: Junction Box (Option)

    2. WIRING Junction Box (option) The optional Junction Box DS-640 permits extension of the cable connected between the Junction Box and the Transceiver Unit up to maximum of 500 m. 2.6.1 DS-640 Fabricate two TTYCY-4S and DPYCY-4 cables as shown below. DS-640 Junction Box TB1/TB2, TTYCY-4S Vinyl tape...
  • Page 39 2. WIRING 2.6.2 DS-645A/645B When using the JIS cable TTYCY-19S or TTYCY-10S between the distributor and the transceiver unit, select the optional DS-645A and B. These units are supplied with one pair, and you should take care to install them correctly; DS-645A: connected to the dis- tributor unit, DS-645B: connected to the transceiver unit.

  • Page 40: Rate-Of-Turn Gyro Ds-670 (Option)

    2. WIRING Rate-of-Turn Gyro DS-670 (option) Connect the signal cable S66-9-5 (7P, supplied with DS-670) and DPYC-1.5 cable (lo- cal supply) as described on the reverse side of the top cover. VSF-2 sq S66-9-5 cable (7pin, supplied Vinyl tape with DS-670) DPYC-1.5 (Local supply) 2-12...

  • Page 41: Menu Settings

    MENU SETTINGS After the installation is completed, set up the system from the [Service] and [System] menus. How to Use the [Service] Menu 1. Press and hold the DISP key, then press the PWR key to show the [Service] menu. Note: Do not release the DISP key until the system releases a audible beep.
  • Page 42 For display units connected to TB7 in the DS-610, select [Main]. For sub display units connected to a GS-100 and DS-60 (dual input), select [Satellite]. [Alarm Mode] Select the alarm mode. (Select [Legacy], [Alert I/F1] or [Alert I/F2] when [Alert I/F1], connected to AMS.)

  • Page 43: How To Set The [System] Menu

    3. MENU SETTINGS Option Menu item Meaning (default in boldface) [Reference Point] Select the reference position to use [Bow] to calculate ship’s speed. (main dis- [Transducer] play only) [Center] [Alarm Buzzer] Select [ON] to get the audio alarm [ON], [OFF] when an alarm is violated.
  • Page 44 0.0 m to setting value for [B] tenna [L5] Horizontal distance from ship’s bow and 0.0 m to setting value for [LOA] CCRP (bridge) Horizontal distance between transducers 0.0 m to ([LOA]-[L1]) for DS-60 and echo sounder. 3. Press the MENU/ESC key to close the menu.
  • Page 45 3. MENU SETTINGS 3.2.3 How to enter offset values 1. Press  to select [Offset Data], and ENT key to show the [Offset Data] menu. 2. Select [Trim], and press the ENT key. 3. Enter the offset value for inclined angle, and press the ENT key (setting range: -12.5 to +12.5°, +: rise at bow).
  • Page 46 3. MENU SETTINGS 3.2.4 How to correct the ship’s speed Correct the speed error using the test sheet at the back of this manual. 1. Press  to select [SOG Calibration], and press the ENT key. 2. Enter the offset value for the speed over ground, and press the ENT key (setting range: -12.5 to +12.5%).
  • Page 47 4. Press  to select [IR], then press the ENT key. 5. Press  to select [ON], then press the ENT key. Note: The DS-60 does not have a mode to allow synchronization with external equip- ment’s KP. Interference rejection (Output)

  • Page 48: Demo Mode

    3. MENU SETTINGS Demo Mode The demonstration mode displays and outputs internally generated speed data and requires external input of navigational data. This mode can be used for demonstration and to check output to external equipment. “SIM” appears on the screen when the demonstration mode is active.

  • Page 49: Appendix 1 Calibration

    Steer the ship at a steady speed on the test course, e.g. AB in the illustration. Speed is obtained from the following equations. Note that Sg1 and Sg2 are both speeds over the ground (SOG); however the DS-60 provides the speed through the water. To find the speed through the water, a return trip is necessary.
  • Page 50 To measure the distance run between points A and B by DS-60, do the following: 1. Reset the distance run figure of DS-60 to zero by selecting [Reset] on the [Trip DIST] menu at the moment the ship passes point A.
  • Page 51 APPENDIX 1 CALIBRATION AP-3...

  • Page 52: Appendix 2 Jis Cable Guide

    EX: TTYCYSLA - 4 MPYC - 4 TTYCSLA-4 Core Area (mm Designation type Designation type # of cores The following reference table lists gives the measurements of JIS cables commonly used with Furuno products: Cable Core Cable Core Diameter Type...
  • Page 62 30/Jun/2015 H.MAKI...
  • Page 63 30/Jun/2015 H.MAKI...
  • Page 64 Y.NISHIYAMA 1/Jul/2011...
  • Page 65 Y.NISHIYAMA 29/Mar/2011...
  • Page 66 Y.NISHIYAMA 29/Mar/2011...
  • Page 67 30/Jun/2015 H.MAKI...
  • Page 68 D-10 30/Jun/2015 H.MAKI...
  • Page 69 D-11 15/Apr/2016 H.MAKI...
  • Page 70 D-12 15/Apr/2016 H.MAKI...
  • Page 71 D-13 15/Apr/2016 H.MAKI...
  • Page 72 D-14 15/May/2015 H.MAKI...

  • Page 73: Interconnection Diagram

    CONTROLLER 61162_OUT_5_N RD1B Vout RD-501/502 NC 11 CONP 注記 11 NC CONN ＊１）造船所手配。 IV-3.5sq. IV-1.25sq. ＊２）オプション。 ＊３）送受波器ケーブルは、2011年2月以降“66S1314-2”が出荷。 DRAWN TITLE DS-60 接続時に芯線色を必ず確認のこと。 T.YAMASAKI 13/Dec/2012 CHECKED 名称 NOTE ドップラソナー H.MAKI 13/Dec/2012 *1: SHIPYARD SUPPLY. APPROVED 相互結線図 *2: OPTION. 16/Dec/2012 H.MAKI SCALE MASS NAME *3: THE TRANSDUCER CABLE TYPE IS SUPPLIED "66S1314-2"...

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