Furuno DS-60 Installation Manual

Furuno DS-60 Installation Manual

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SAFETY INSTRUCTIONS ............................................................................ i
SYSTEM CONFIGURATION ....................................................................... ii
EQUIPMENT LISTS.................................................................................... iii
1. INSTALLATION ..................................................................................1-1
1.1
Display Unit DS-600 ..................................................................................................1-1
1.2
Transceiver Unit DS-620 ...........................................................................................1-4
1.3
Distributor Unit DS-610..............................................................................................1-5
1.4
Transducer ................................................................................................................1-6
1.5
Junction Box DS-640 (option)..................................................................................1-16
1.6
1.7
1.8
Rate-of-Turn Gyro DS-340 (option) .........................................................................1-21
2. WIRING ...............................................................................................2-1
2.1
Distributor Unit DS-610..............................................................................................2-2
2.2
Transceiver Unit DS-620 ...........................................................................................2-5
2.3
...................................................................................................................................2-6
2.4
Junction Box DS-640 (option)....................................................................................2-8
3. MENU SETTINGS ...............................................................................3-1
3.1
How to Use the Service Menu ...................................................................................3-1
3.2
How to Set the System Menu ....................................................................................3-3
APPENDIX 1 CALIBRATION ................................................................AP-1
APPENDIX 2 JIS CABLE GUIDE..........................................................AP-4
PACKING LISTS...................................................................................... A-1
OUTLINE DRAWINGS............................................................................. D-1
INTERCONNECTION DIAGRAM ............................................................ S-1
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
Installation Manual
DOPPLER SONAR
www.furuno.co.jp
DS-60

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Summary of Contents for Furuno DS-60

  • Page 1: Table Of Contents

    APPENDIX 1 CALIBRATION ...AP-1 APPENDIX 2 JIS CABLE GUIDE...AP-4 PACKING LISTS... A-1 OUTLINE DRAWINGS... D-1 INTERCONNECTION DIAGRAM ... S-1 All brand and product names are trademarks, registered trademarks or service marks of their respective holders. Installation Manual DOPPLER SONAR www.furuno.co.jp DS-60...
  • Page 2 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone : +81-(0)798-65-2111 : +81-(0)798-65-4200 All rights reserved. Printed in Japan Pub. No. IME-72640-A (HIMA ) DS-60 The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer A : MAR *00017233810* *00017233810*...
  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS Indicates a potentially hazardous situation which, if not avoided, WARNING could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, CAUTION may result in minor or moderate injury. Warning, Caution WARNING Have a qualified serviceman do the installation.
  • Page 4 SYSTEM CONFIGURATIONS DISTRIBUTOR UNIT DS-610 JUNCTION BOX DS-640 TRANSCEIVER UNIT DS-620 TRANSDUCER DS-630 or DS-631 MAIN DISPLAY UNIT RD-501 DS-600/ REMOTE DISPLAY CONTROLLER UNIT SUB DISPLAY UNIT DS-600/ RD-501 RD-50/RD-20 REMOTE DISPLAY CONTROLLER UNIT RATE-OF- TURN GYRO DS-340 Analog Meter Output x 2 Analog Voltage Output x 1 Analog Current Output x 1 IEC 61162 Input x 3...
  • Page 5: Equipment Lists

    EQUIPMENT LISTS Standard supply Name Type Display Unit DS-600 Distributor Unit DS-610 Transceiver Unit DS-620 Transducer DS-630 DS-631 Transducer Tank DS-660 Gate Valve DS-661 Installation Material CP26-01501 CP66-01701 CP66-01702 CP66-01703 CP66-01740 CP66-01750 CP66-01760 CP66-01770 CP66-01710 CP66-01711 CP66-01712 Spare Parts SP26-00101 SP66-00901 SP66-00902 Accessories...
  • Page 6 Optional Supply Name Type Rate-of-turn Gyro DS-340-60 DS-340-61 DS-340-62L DS-340-70 DS-340-72 DS-340-74 Display Unit DS-600 Hanger OP26-8 Junction Box DS-640 Water Proof Box DS-605-R DS-605-L Flange OP66-6 Tightening Handle OP66-7 Remote Controller RD-501 Dimmer Controller RD-502 Analog Indicator FL-200S-1 FL-200S-2 SL-200-1 SL-200-2 Code No.
  • Page 7: Installation

    1. INSTALLATION Display Unit DS-600 Mounting consideration The display unit can be installed on a desktop, on the underside of a table, or flush mounted in a panel. When you select a mounting location, keep in mind the following points: •...
  • Page 8 1. INSTALLATION Note: Dimensions for the cutout are different depending on the mounting location, indoor or out- door. For the outdoor mouting, ask dockyard to construct a waterproof case for the display unit. 2. Make four pilot holes for self-tapping screws (diameter: 5 mm) in the location indicated in the illustration on page 1-1.
  • Page 9 8. Set a cosmetic cap to each fixing hole on the front panel. Fixing hole (4- 7) How to set the cosmetic cap and alarm lid assy. Set a cosmetic cap to each fixing hole on the front panel as shown in the illustration below. For the display unit to be used as a sub display, attach the alarm lid (supplied as accessories) to the [ALARM] key to prevent accidental operation of the key.
  • Page 10: Transceiver Unit Ds-620

    1. INSTALLATION Transceiver Unit DS-620 Installation considerations • Since the transceiver unit generates heat, install it in a dry, well-ventilated place. The cooling fans at the top of the unit must not be obstructed, to allow heat to escape. • This unit is designed for bulkhead mounting to permit dissipation of heat. If bulkhead mounting is absolutely impossible, mount the unit on the floor leaving at least 350 mm clearance between it and the floor to permit dissipation of heat.
  • Page 11: Distributor Unit Ds-610

    Distributor Unit DS-610 The distributor unit can be mounted on the deck or on a bulkhead. Consider the following points when selecting a mounting location. • Select a location which is both well ventilated and low in humidity to keep the unit cool. •...
  • Page 12: Transducer

    1.4.1 Installation location To decide the location of the transducer, the following points must be taken into account. • Locate the transducer of DS-60 at least 2.5 m from the transducer of an echo sounder. STERN Recommended location for echo sounder transducer •...
  • Page 13 1.4.2 Installation using the transducer tank DS-660 Hull Transducer tank DS-660, sectional view 1. Remove flange (4), fixing plate (5), fixing gland (6), washer (7) and gasket (8) from the tank. 2. Set the tank to the place which was selected at paragraph 1.4.1. The “FORE-AFT”...
  • Page 14 1. INSTALLATION 9. Use M16 nut (11), spring washer (12) and flat washer (13) to fix the transducer (1) w/fixing plate to the fixing flange (4). M16 hex. nut (11) M16 spring washer (12) M16 flat washer (13) Fixing flange (4) 10.For the transducer DS-631, do the following steps: 1) Attach the grommet (supplied) to the location marked with a white line on the transducer cable.
  • Page 15 5) Attach the metal fixing (supplied) to the connector, and use two bolts M6x20 and spring washers M6 to fix them. Hex. bolt (M6x20) Spring washer (M6) 11.Pass the fixing gland (6), washer (7) and gasket (8) through the transducer cable (DS-631: cable assy), and slide them to the white line on the cable.
  • Page 16 1. INSTALLATION 13.Use the tightening handle (option) to fasten the fixing gland (6) from the inside of the tank (2). The distance between the bottom of the fixing gland (6) and tank must be less than 15 mm. 14.Rotate the fixing flange (4) twice horizontally to make two loops. These loops make it easy to put the cable in the tank.
  • Page 17 1.4.3 Installation with gate valve DS-661 Note: To install the gate valve, service space of 1000 mm height is necessary. For details, see the installation drawing at the back of this manual. 1. When your unit is shipped assembled, remove the five items shown below: •...
  • Page 18 1. INSTALLATION 2. Set the spacer (3) to the place selected at paragraph 1.4.1. The “FORE-AFT” line on the spacer must be parallel with the ship's fore and aft line (within 3°). For horizontal direction, the bottom of the spacer must be parallel with the ship's draft.
  • Page 19 9. Pass the gasket (8), flat washer (7) and fixing gland (11) through the transducer cable. 10.Fasten the fixing gland (11) to the top of the shaft (6). The height between the top of the fixing gland (11) and the top of the shaft (6) must be less than 7 mm.
  • Page 20 1. INSTALLATION 14.Fasten M20 hex. nut (17) and spring washer (18) loosely to the stud bolt of the spacer (3). Apply grease to the inside. 15.Apply grease (supplied) to both sides of the gasket 2 (5), and set it on the gate valve (2). 16.Use hex.
  • Page 21 18.Check that fore marks are aligned, and fasten hex. nut (17), spring washer (18) and hex. bolt (19) tightly. 19.Fasten hex. nut (20), spring washer (21) and flat washers (22) removed at step 4 to stud bolt on the seachest cap. The distance between the seachest cap (4) and flange (7) must be 5 mm.
  • Page 22: Junction Box Ds-640 (Option)

    1. INSTALLATION Junction Box DS-640 (option) Installation considerations The junction box forms a joint between the distributor and the transceiver unit, and extends the distance between them to max. 500 m. Install it as below: • Keep the junction box away from noise-emitting electrical machinery, for example, electric gen- erator, radio transmitter and TV.
  • Page 23: Installation Of Display Unit With Ds-605 (Water Proof Box, Option)

    2) Fix the DS-605 with four M10 bolts (dockyard supply). 340 (13.39”) 310 ± 0.5 (12.20”) Code No. Type 300-130-020-10 100-355-310-10 100-355-320-10 000-172-238-10 000-171-892-10 000-158-483-10 Fixing hole 4-ø12 Note: Mount the unit so the cable glands are down. Cable gland 1. INSTALLATION Remarks For DS-60 For RD-50 1-17...
  • Page 24 1. INSTALLATION 3) Apply silicon rubber to M10 bolts as shown below. M10 bolt M10 bolt Seal washer Seal washer 2. Connect the TTYCS-4 cable to the DS-600 through the cable glands for the DS-605. 1) Fabricate the cable as shown below. TTYCYS-4 80 (for TB3) Shield...
  • Page 25 3) Pass the cable through the cable gland as shown below. Washer* Gasket* TTYCYS-4 cable 4) Put the flush mounting sponge to the flange from the rear side of the DS-600. 5) Open the front cover of the DS-605 and connect the ground wire attached inside the DS- 605 to the ground terminal on the rear of the DS-600.
  • Page 26: Remote Controller Rd-501/Dimmer Controller Rd-502 (Option)

    The front cover of the DS-605 can be oriented up, down, right or left. To change the orientation of the front cover, do the following. Note: Set the front cover so the FURUNO logo on the cover is right side up. The drain hole must be down.
  • Page 27: Rate-Of-Turn Gyro Ds-340 (Option)

    1. INSTALLATION Rate-of-Turn Gyro DS-340 (option) The rate-of-turn gyro must be installed, in a location with minimal vibration, so that the sensor in- side the unit is level to within 1 degree. (There is no designation for orientation of the unit.) Select the location considering that the cable for connection with the distributor is 5 m.
  • Page 28 1. INSTALLATION This page is intentionally left blank. 1-22...
  • Page 29: Wiring

    • Locate DS-60 cables away from the transmission antenna cable or radio equip- ment. • Locate the DS-60 cables away from the power cables mentioned below. Also, sep- arate cables at least 400 mm when the cables are run parallel with power cables.
  • Page 30: Distributor Unit Ds-610

    2. WIRING Connection of WAGO connector Remove the WAGO connector from each unit and connect each cable core to the WAGO connector. See the interconnection diagram at the back of this manual. The terminal opener is attached inside each unit. How to connect wires to WAGO connector Wire Procedure...
  • Page 31 (inside the shield cover) TB101 TB102 IV-2 sq. TB10 TB11 2. WIRING Cable clamps (two sets) Earth plates (two sets): Fix each shield of cables here.
  • Page 32 2. WIRING DS-610 Distributor Unit TB1 (LOG OUT), DPYC-1.5 Vinyl tape TB2 (IEC61162 IN), TTYCS-1 ×3 Vinyl tape TB3 (Analog meter), TTYCS-1Q Vinyl tape TB3 (Analog current/voltage), TTYCS-1 Vinyl tape TB4 (KP IN/OUT), TTYCS-1 Vinyl tape TB5 (DS340), CO-SPEVV-SB-C 0.2x5P ×5 Vinyl tape TB6 (DS620/640), TTYCY-4S...
  • Page 33: Transceiver Unit Ds-620

    Transceiver Unit DS-620 Cables TTYCY-4S, DPYCY-4 and the transducer cable are connected to the DS-620. Fabricate and pass them through their respective the cable clamps at the bottom. DS-620 Transceiver unit TTYCY-4S ×3 DPYCY-4 Transducer cable 400 (for TB6*) ×3 ×3 ×3 150 (for TB4*)
  • Page 34: Display Unit Ds-600, Remote Controller Rd-501/Dimmer Controller Rd-502 (Option)

    2. WIRING Display Unit DS-600, Remote Controller RD-501/ Dimmer Controller RD-502 (option) Use the TTYCS-4 cable to connect the display unit DS-600 to the distributor. Note: The cable length must be less than 150 m. DS-600 Display unit TTYCS-4 (TB1/2, for distributor) TTYCS-1 (TB4, for RD-20/50 (option)) RD-501 (end of RD-501) TTYCS-4...
  • Page 35 Connect cables fabricated on the previous page to terminals on the back of the unit, and fix them with clamps. Remote Controller Dimmer Controller RD-501 RD-502 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 TTYCS-4 For detail, see Operator’s Manual for RD-20 or RD-50.
  • Page 36: Junction Box Ds-640 (Option)

    2. WIRING Junction Box (DS-640, option) The optional Junction Box DS-640 permits extension of the cable connected between the Junction Box and the Transceiver Unit up to maximum of 500 m. Fabricate two TTYCY-4S and DPYCY-4 cables as shown below. DS-640 Junction Box TB1/TB2, TTYCY-4S ×3...
  • Page 37: Menu Settings

    3. MENU SETTINGS After the installation is completed, set up the system from the Service and System menus. How to Use the Service Menu 1. Press the [PWR] key while pressing the [DISP] key to show the Service menu. 2. Press to select a menu item, and press the [ENT] key to show the setting window.
  • Page 38 3. MENU SETTINGS Menu item Operation Output Data Format Input Data Format IEC 61162_IN_1 Select IEC data format input to the channel 1 61162_IN_2 Select IEC data format to input to the channel 61162_IN_3 Select IEC data format to input to the channel NMEA 61162_IN_1 Select NMEA data baud rate to input to the 61162_IN_2 Select NMEA data baud rate to input to the 61162_IN_3 Select NMEA data baud rate to input to the...
  • Page 39: How To Set The System Menu

    How to Set the System Menu Set the items on the System menu after completing those on the System menu. 3.2.1 How to show the System menu 1. Press the [PWR] key to turn the power on. 2. Press the [MENU/ESC] key to show the main menu. 3.
  • Page 40 Horizontal distance from port to GPS antenna Horizontal distance from ship’s bow and CCRP (bridge) 0.0 m to setting value for “LOA” Horizontal distance between transducers for DS-60 and echo sounder. 3. Press the [MENU/ESC] key to close the menu.
  • Page 41 7. Enter the offset value if transducer is not installed perfectly with ship’s fore-aft line (setting range: -60.0 to +60.0°). Measure the difference between ship’s fore-aft line and the line on the transducer, and enter it. Offset: +0 3.2.4 How to correct the ship’s speed Correct the speed error using the test sheet at the back of this manual.
  • Page 42 3. MENU SETTINGS This page is intentionally left blank.
  • Page 43: Appendix 1 Calibration

    Steer the ship at a steady speed on the test course, e.g. A → B in the illustration. Speed is ob- tained from the following equations. Note that Sg1 and Sg2 are both speeds over the ground (SOG); however the DS-60 provides the speed through the water. To find the speed through the water, a return trip is necessary.
  • Page 44 To measure the distance run between points A and B by DS-60, do the following: 1. Reset the distance run figure of DS-60 to zero by selecting Reset on the Trip DIST menu at the moment the ship passes point A.
  • Page 45 AP-3...
  • Page 46: Appendix 2 Jis Cable Guide

    0.75mm twisted pair communications (1Q = quad cable) 4. Armor Type 5. Shielding Type Steel DPYCYS - 1.5 Designation type The following reference table lists gives the measurements of JIS cables commonly used with Furuno products: Core Type Area Diameter DPYC-1.5 1.5mm...
  • Page 56 9/Dec/08 R.Esumi...
  • Page 57 5/Mar/09 R.Esumi...
  • Page 58 9/Dec/08 R.Esumi...
  • Page 59 14/Jul/09 R.Esumi...
  • Page 60 14/Jul/09 R.Esumi...
  • Page 61 26/Oct/09 R.Esumi...
  • Page 62 D-10 9/Dec/08 R.Esumi...
  • Page 63 D-11 9/Dec/08 R.Esumi...
  • Page 64 D-12 9/Dec/08 R.Esumi...
  • Page 65: Interconnection Diagram

    DSTDSP_P +DC_H UNIT DSTDSP_N -DC_C DS-600 24VDC_P 24VDC_N TD1A TD1B RD2A RD1A RD2B RD1B Vout CONP CONN TITLE DS-60 T.YAMASAKI 名称 ドップラソナー T.TAKAHASHI 相互結線図 26/Mar/2010 Y.NISHIYAMA MASS NAME DOPPLER SONAR REF.No. INTERCONNECTION DIAGRAM C7264-C01- D 66-031-0001-0 リモートディスプレイ REMOTE DISPLAY RD-20...

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