Furuno FSV-85 Installation Manual

Furuno FSV-85 Installation Manual

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Installation Manual
Color Scanning Sonar
FSV-85
Model
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION .......................................................................................... iii
EQUIPMENT LISTS......................................................................................................... v
1. HOW TO INSTALL THE SYSTEM ..........................................................................1-1
1.1 Hull Unit .............................................................................................................................1-1
1.2 Processor Unit ...................................................................................................................1-7
1.3 Control Units ......................................................................................................................1-9
1.4 Transceiver Unit...............................................................................................................1-12
1.5 IF Unit ..............................................................................................................................1-13
1.6 Attachment Kit (option) ....................................................................................................1-13
1.7 How to Fill the Soundome with Antifreeze .......................................................................1-15
1.8 FRP Tank (option)............................................................................................................1-16
1.9 Control Box Extension Kit (option) ...................................................................................1-18
1.10 Remote Controller (option)...............................................................................................1-19
2. WIRING....................................................................................................................2-1
2.1 How to Use the Crimping Tool, Pin Extractor ....................................................................2-1
2.2 How to Connect Units ........................................................................................................2-2
2.3 Processor Unit ...................................................................................................................2-4
2.4 IF Unit ................................................................................................................................2-7
2.5 Control Unit and Remote Controller.................................................................................2-10
2.6 Transceiver Unit...............................................................................................................2-12
2.7 Control Box of Hull Unit....................................................................................................2-15
2.8 Input Voltage and Fuses ..................................................................................................2-16
2.9 DIP SW, Jumper Block Settings ......................................................................................2-17
3. ADJUSTMENTS AND CHECKS .............................................................................3-1
3.1 How to Access the System Menu ......................................................................................3-1
3.2 How to Change the Displayed Language ..........................................................................3-1
3.3 Selecting Monitor Resolution .............................................................................................3-2
3.4 How to Set Up for Two Monitors ........................................................................................3-3
3.5 How to Set Up a Vertical Monitor.......................................................................................3-4
3.6 How to Change the Frequency Setting ..............................................................................3-4
3.7 How to Check the Hull Unit ................................................................................................3-5
3.8 How to Adjust the Heading ................................................................................................3-7
3.9 How to Configure the Own Ship Mark................................................................................3-8
3.10 Others Menu ......................................................................................................................3-8
APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1
PACKING LIST ............................................................................................................ A-1
OUTLINE DRAWING ................................................................................................... D-1
INTERCONNECTION DIAGRAM ................................................................................ S-1
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Summary of Contents for Furuno FSV-85

  • Page 1: Table Of Contents

    Installation Manual Color Scanning Sonar FSV-85 Model SAFETY INSTRUCTIONS ....................i SYSTEM CONFIGURATION ..................iii EQUIPMENT LISTS......................v 1. HOW TO INSTALL THE SYSTEM ................1-1 1.1 Hull Unit ..........................1-1 1.2 Processor Unit ........................1-7 1.3 Control Units ........................1-9 1.4 Transceiver Unit.......................1-12 1.5 IF Unit ..........................1-13...
  • Page 2 ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN A : MAR 2011 Printed in Japan All rights reserved. E : JUN . 28, 2017 Pub. No. IME-13350-E ( REFU ) FSV-85 0 0 0 1 7 4 3 4 1 1 4...
  • Page 3: Safety Instructions

    FURUNO will assume no responsibility for High voltage exists inside the equipment, any damage associated with improper and a residual charge remains in capacitors installation.
  • Page 4 SAFETY INSTRUCTIONS WARNING CAUTION If a steel tank is installed on a wooden Maximum speed while the transducer is or FRP vessel, take appropriate projected or being raised or lowered measures to prevent electrolytic is as below, to prevent damage to the corrosion.
  • Page 5: System Configuration

    SYSTEM CONFIGURATION Monitor Monitor USB device (mouse, etc.) Junction Box FI-5002 Processor Unit FSV-8503 NMEA IEC 61162-1 device 12-24 VDC NMEA IEC 61162-1 device Rectifier Speaker RU-1746B-2 Sub Control Unit 100/110/115/ FSV-853 220/230 VAC Control Unit FSV-8501 Remote Controller FSV-854 Remote Controller IF Unit FSV-854...
  • Page 6 SYSTEM CONFIGURATION Equipment identification tables Transducer FSV-8422 FSV-8423 FSV-8522 FSV-8523 Frequency 80 kHz 70 kHz Dome Yes (thickness: Yes (thickness: 8mm) 9mm) Nameplate Yes (Unit type and serial no.) Color of binding Yellow Green tape Cable fabrica- Yes (Unit name and serial no.) tion, label Color of unit Black...
  • Page 7: Equipment Lists

    FSV-8501 With 5 m or 10 m cable IF Unit FSV-8502 Processor Unit FSV-8503 Transceiver FSV-851A FSV-85 Hull Unit FSV-8431 800 travel, for FSV-85-80 FSV-8432 FSV-8433 FSV-8434 FSV-8441 1100 travel, for FSV-85-80 FSV-8442 FSV-8443 FSV-8444 FSV-8531 800 travel, for FSV-85-70...
  • Page 8 EQUIPMENT LISTS Optional supply Name Type Code No. Remarks Control Unit FSV-8501 With 5 m or 10 m cable Sub Control Unit FSV-853 000-019-212 Rectifier RU-1746B-2 000-030-439 Remote Controller FSV-854 000-017-127 Inst. Mat. CP10-07401 Junction Box FI-5002 000-010-765 For NMEA0183 Retraction Tank OP10-28 000-067-177...
  • Page 9: How To Install The System

    HOW TO INSTALL THE SYSTEM Hull Unit Note 1: The control box on the hull unit contains a motion sensor. Handle the hull unit carefully. Note 2: Handle the transducer carefully. Rough handling will damage its sensitive components. 1.1.1 Installation considerations Decide the location of the hull unit through consultation with the dockyard and ship owner.
  • Page 10 1. HOW TO INSTALL THE SYSTEM • If the ambient temperature around the unit will be below 0°C, provide the sonar compartment with a heater to keep the temperature above 0°C. 1200 mm (48’’) 500 mm (20”) 500 mm (20”) 500 mm (20”) Compartment Note: After you mount the hull unit, be sure to install anti-vibration stays, referring to...
  • Page 11 1. HOW TO INSTALL THE SYSTEM 1.1.2 Guideline for how to shorten the retraction tank Shorten the tank as necessary so that the transducer positions well below the keel when it is fully lowered. The following table provides guidelines for shortening the tank. Refer also to the retraction tank installation drawing at the back of this manual.
  • Page 12 1. HOW TO INSTALL THE SYSTEM 1.1.3 How to install the hull unit on the retraction tank (for steel ves- sel) Weld the retraction tank and allow sufficient time for cooling. Install the hull unit as fol- lows: Prepare the materials and tools as shown below. Name Remarks Screw wrench...
  • Page 13 1. HOW TO INSTALL THE SYSTEM Spring washer Flat washer Bow mark HULL UNIT FLANGE O-ring TANK FLANGE Flat washer Hex bolt Spring washer Flat washer O-ring RETRACTION TANK Hex bolt (16 places) How to install the stays (anti-vibration measure) Install stays from the top of the hull unit to the ship's hull.
  • Page 14 1. HOW TO INSTALL THE SYSTEM WRONG INSTALLATION METHOD: Stay fixed to crossbeam on overhead Stay Eye-bolt CORRECT INSTALLATION METHOD: Stay installed horizontally HULL UNIT 90° After you install the hull unit, attach the double-end ratchet wrench to the location shown in the figure below.
  • Page 15: Processor Unit

    1. HOW TO INSTALL THE SYSTEM Processor Unit 1.2.1 Installation considerations Follow the points below to select an installation location. • Mount the unit upright. • Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the unit.
  • Page 16 1. HOW TO INSTALL THE SYSTEM Bulkhead installation 1. Mark locations for four self-tapping screws on the installation location. 2. Insert two self-tapping screws (630, supplied) at the top two screw holes, leaving approx. 5 mm of the screws exposed. 3.
  • Page 17: Control Units

    1. HOW TO INSTALL THE SYSTEM Control Units The control units can be installed in a console (flush mount) or on a desktop (with KB fixture). Select a location considering the following points. • Select a location where the controls can be easily operated. •...
  • Page 18 1. HOW TO INSTALL THE SYSTEM 3. Peel the tape from the F mount gasket then attach the gasket to the rear of the Control Unit. 4. Connect a ground wire (1.25sq, local supply) between the ground terminal at the bottom of the unit and ship’s ground.
  • Page 19 1. HOW TO INSTALL THE SYSTEM Flush mount Use the optional flush mount kit to mount the sub control unit. Name Type Code No. Mounting plate 03-163-7531 100-306-261 Hex nut 000-863-108 Wing screw M5x40 000-162-682-10 Pan head screw M4x12 000-163-192-10 1.
  • Page 20: Transceiver Unit

    1. HOW TO INSTALL THE SYSTEM Transceiver Unit Select a mounting location considering that the effective length of the cable between the transceiver unit and the hull unit is 5 m (standard). The transceiver unit should be fixed to a mounting base (shipyard supply) whose dimensions are as shown in the out- line drawing at the back of this manual.
  • Page 21: If Unit

    Note: When connecting an Echo sounder, switch S4 on the POE-HUB in the IF unit to OFF. (See figure below for reference.) If S4 is not switched to OFF, the FSV-85 will not turn on.
  • Page 22 1. HOW TO INSTALL THE SYSTEM Hex. nut Hex. nut Spring washer Spring washer Flat washer Flat washer Hull unit flange O-ring O-ring Insulation gasket (1) Insulation gasket (1) Insulation Insulation gasket (2) gasket (2) Flat washer Flat washer Hex. bolt Hex.
  • Page 23: How To Fill The Soundome With Antifreeze

    1. HOW TO INSTALL THE SYSTEM How to Fill the Soundome with Antifreeze Fill the soundome with antifreeze as shown below. IF THERE IS SUFFICIENT ROOM ANTIFREEZE Set container so it is parallel to shaft. FOR SONAR 4-liter container SOCKET PLUG Remove socket plug and fill hole with antifreeze until it is visilble through hole.
  • Page 24: Frp Tank (Option)

    1. HOW TO INSTALL THE SYSTEM FRP Tank (option) Use an FRP tank supplied by FURUNO. Other makes of tank may be used, however watertightness cannot be guaranteed by FURUNO. A non-FURUNO make of tank should meet the following requirements: •...
  • Page 25 1. HOW TO INSTALL THE SYSTEM 5. Set the hull unit on the top of the retraction tank, observing the following cautions: • Clean the flange platform. • Wipe the undersurface of the hull unit flange with clean waste cloths. •...
  • Page 26: Control Box Extension Kit (Option)

    1. HOW TO INSTALL THE SYSTEM Control Box Extension Kit (option) The control box may be mounted separately from the hull unit. Detach the control box and the mounting plate from the hull unit and fix the junction box of the control box ex- tension kit FSV-846 to the hull unit, with four M5 bolts.
  • Page 27: Remote Controller (Option)

    1. HOW TO INSTALL THE SYSTEM Control Box Note 2: If the motion sensor is installed in the control box, enter its mounting angle when you adjust the heading (Chapter 3). The mounting angle is 0 degrees if the lid of the control box is directed toward ship’s stern precisely.
  • Page 28 1. HOW TO INSTALL THE SYSTEM This page is intentionally left blank. 1-20...
  • Page 29: Wiring

    WIRING How to Use the Crimping Tool, Pin Extractor A special crimping tool is necessary for connection of wires to the contact pins of the 38P connector. The pin extractor removes the contact pin from the connector body. This paragraph describes how to crimp and extract the contact pin. Crimping Tool Pin Extractor Contact Pin...
  • Page 30: How To Connect Units

    2. WIRING How to Connect Units FSV-85 PROCESSOR UNIT DVI-D/D LINK (5m /10 m) FSV-8503 MONITOR 10S2383 (3 m) (local supply) 12-24 VDC DPYC-6 19S1050(3 m) IF UNIT SUB CONTROL UNIT FSV-8502 USB cable FSV-853 (option) 10S2384 (5 m/10 m)
  • Page 31 2. WIRING Transducer cable If the transducer cable is not quite long enough, unfasten the cable clamp to release the cable. Transducer cable (10S2320, 16 pcs.) Unfasten cable clamp. Ground Ground the processor unit and the hull unit, using an IV-8 sq. wire or copper strap, to prevent electrical shock.
  • Page 32: Processor Unit

    2. WIRING Processor Unit Connect the cables of other equipment at the rear of the processor unit. External Monitor Transceiver Unit Horizontal (SXGA, UXGA, WXGA) (FSV-851A) Vertical (SXGA) IF Unit IF Unit (FSV-8502) FR-FTPC-CY, (FSV-8502) DVI-D/D SINGLELINK, within 100 m 5 m or 10 m 10S2383, 3 m 10S1050, 3 m...
  • Page 33 2. WIRING LAN cable Fabricate the supplied LAN cable (FR-FTPC-CY, 10/20/30/50/100 m) as shown be- low. Cut the vinyl sheath and armor to the lengths shown and attach the modular con- nector. Wrap vinyl tape Cable jacket Inner sheath 25 mm approx.
  • Page 34 2. WIRING How to extend length of cable for external monitor If the distance from the control unit to the monitor is more than 10 m, follow the proce- dure below to ex the cable, up to 70 m. The video output is analog so use an analog monitor.
  • Page 35: If Unit

    The IF unit installs between the processor unit and the transceiver unit. Connect the cables according to the diagram inscribed on the shield cover of the IF unit. JIS cables and FURUNO cables are available for the connection. To Connect the JIS cables, use the larger cable holes as shown below.
  • Page 36 Remove sheath Vinyl tape Braided shield Wrap braided shield around vinyl sheath. Cover braided shield with vinyl tape. Cable for FURUNO CIF1 equipment 45 mm Remove sheath Wrap braided shield around vinyl sheath. Cover braided shield with conductive fabric tape.
  • Page 37 2. WIRING How to connect external KP Make the connections shown below to synchronize transmission with external sonar. Current drive KP output IF UNIT KP signal (Current drive) KP input logic switching DIP SW S3-2 Sonar ON: Rising edge OFF: Falling edge Voltage drive (12 V) KP output IF UNIT KP signal (12 V)
  • Page 38: Control Unit And Remote Controller

    2. WIRING Control Unit and Remote Controller Ground Connect a IV-1.25sq ground wire (local supply) between the ground terminal on the control unit and the ship’s ground. How to connect the Remote Controller Connect the optional remote controller (FSV-854) as shown below. 1.
  • Page 39 2. WIRING 3. Connect the remote controller cable to J2 on the control unit and use the support plate to fix the cable. Panhead screw M4x12, 3 pcs. Fix at copper tape. Support plate Rear side of the control unit (cover removed) 4.
  • Page 40: Transceiver Unit

    2. WIRING Transceiver Unit 2.6.1 38P connector 00-8016-038-313761HVF (CN-B102) Anticorrosive Insulating tape Core Shield sheath Expose cores then wind Vinyl Sheath shield around armor. Armor How to fabricate 38P connector Guide Pin A Guide Pin B Position No. Guide Pin A Guide Pin B (Large) (Small)
  • Page 41 2. WIRING How to position guide pins Use the guide pin insertion tool (Code No. 10-910-0179-0) to correctly insert guide pins to connectors. Connector Tool CN-B101 Guide pin Guide pin A (large) Guide pin B (small) (Guide pin insertion tool, notch in head) 2.6.2 Power cable Use the power cable DPYCYS-2.5 (or equivalent).
  • Page 42 2. WIRING 2.6.4 Connections inside the Transceiver Unit (64 pin) (64 pin) TRX-1 TRX-16 NET100 Board (NETWORK port) Fix cables CN-B103 CN-B101 with clamps. CN-B102 Fix cables with clamps. Fasten shield with steel clamp. TB-B101 10S2320 (16 pcs.) IF Unit Clamp for transducer cables (10S2380) Cable...
  • Page 43: Control Box Of Hull Unit

    2. WIRING Control Box of Hull Unit Connect the power cable TPYCY-4 (or equivalent) and the transceiver unit cable (10S2078) as shown below. Ø =16.9 mm Sheath Armor M4 (YEL) x 3 FV5.5-4 Vinyl sheath Vinyl sheath Anticorrosive Dimensions in Conductor Set armor in sheath...
  • Page 44: Input Voltage And Fuses

    2. WIRING Input Voltage and Fuses The transceiver unit is shipped from the factory with its input voltage set for 230 VAC and a 10 A fuse inserted in F601 and F602. For other voltages, change toggle switch positions and fuses as shown below. Input voltage and toggle switch Default Input voltage...
  • Page 45: Dip Sw, Jumper Block Settings

    2. WIRING How to mark the input voltage label After setting toggle switches and changing the fuses, mark the label on the inside of the cover with the voltage that applies. In the example shown below, 100 V is checked; 20A fuses are used.
  • Page 46 2. WIRING 2.9.2 IF Unit The IF unit has two DIP switches and five jumper blocks on its MAIN Board (10P7035). DIP SW S2, S3 The functions of S2 and S3 are as shown in the table below. Default settings are shown in boldface.
  • Page 47: Adjustments And Checks

    ADJUSTMENTS AND CHECKS How to Access the System Menu The System menu is used by FURUNO technicians to set up and maintain the unit. This menu should not be accessed otherwise. Use the following procedure to access the system menu items. (System menu items appear to the right of the regular menus).
  • Page 48: Selecting Monitor Resolution

    3. ADJUSTMENTS AND CHECKS Selecting Monitor Resolution Monitor resolution can be selected with the procedure below. 1. Access the System menu. (Refer to section 3.1.) 2. Select [Others] from the System menu items, then left click. 3. Select [Monitor Resolution] from [Monitor Setting], then left click. 4.
  • Page 49: How To Set Up For Two Monitors

    3. ADJUSTMENTS AND CHECKS How to Set Up for Two Monitors If two monitors are connected, set the display method for the second monitor as fol- lows. 1. At the main menu, select and left-click, in order, [Others], [Initial Setting]. In the pop-up window, select [Changeable].
  • Page 50: How To Set Up A Vertical Monitor

    1. Turn on the power then press the R/B AUDIO key to silence the alarm and erase the message. 2. Access the System menu, referring to . 3. Select [Others] from the System menu items, then select [Model], then select [FSV-85-70].
  • Page 51: How To Check The Hull Unit

    3. ADJUSTMENTS AND CHECKS How to Check the Hull Unit Do not transmit while doing this procedure. How to enable transmission The default transmission state is OFF. Enable transmission as shown in the procedure below. NEVER transmit when the vessel is in dry dock, to prevent damage to the transducer.
  • Page 52 3. ADJUSTMENTS AND CHECKS How to check the hull unit 1. Press the POWER (│) switch on the control unit to turn on the system. Check these Check that both the “ON” LED above LEDs are lit. the POWER switch and the lit.
  • Page 53: How To Adjust The Heading

    3. ADJUSTMENTS AND CHECKS How to Adjust the Heading Heading correction at the hull unit When the BOW mark on the flange of the hull unit cannot be directed toward ship’s bow, adjust the heading so an echo which is dead ahead appears dead ahead on the display.
  • Page 54: How To Configure The Own Ship Mark

    Sensor Baud Rate: Set the transmission rate of the satellite compass, which is con- nected to the transceiver unit. For a FURUNO satellite compass, select 38400. (4800 bps, 9600 bps, 19200 bps, 38400 bps) Set the NMEA output format for the satellite...
  • Page 55 3. ADJUSTMENTS AND CHECKS 3.10.2 EXT Data Setting menu Date&Time: Select the input format for date and time data. (Disable, CIF, NMEA) Heading: Select the input format for heading data. (Disable, AD10, CIF, NMEA) Speed&Course: Select the input format for ship’s speed and course data. (Disable, CIF, NMEA) Speed Sensor: Select the input format for speed data.
  • Page 56 3. ADJUSTMENTS AND CHECKS This page is intentionally left blank. 3-10...
  • Page 57: Appendix 1 Jis Cable Guide

    EX: DPYCYS - 1.5 MPYC - 5 TTYCS-4 Designation type Designation type # of cores Core Area (mm The following reference table lists gives the measurements of JIS cables commonly used with Furuno products: Core Cable Core Cable Diameter Diameter...
  • Page 70 4/Apr/2014 H.MAKI...
  • Page 71 Y.NISHIYAMA 6/Jul/2012...
  • Page 72 T.Matsuguchi Nov.22'06...
  • Page 73 Y.NISHIYAMA 22/Apr/2013...
  • Page 74 Y.NISHIYAMA 22/Apr/2013...
  • Page 75 Y.NISHIYAMA 26/Nov/2010...
  • Page 76 D-10 Y.NISHIYAMA 27/Dec/2010...
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