Fitting The Front Brake Wheel Cylinder - Derbi GPR125 Workshop Manual

4-stroke
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9 - BRAKING SYSTEM

FITTING THE FRONT BRAKE WHEEL CYLINDER

1. Fit:
- The banjo bolt (1).
- The 2 bolts and the front brake lever assembly.
2. Tighten:
- The brake pipe banjo bolt.
- The 2 bolts and the front brake lever assembly.
Brake hose banjo bolt:
25 ÷ 31 N.m (2,5 ÷ 3,1 kgf.m)
Brake lever assembly bolts:
8 ÷ 10 N.m (0,8 ÷ 1,0 kgf.m)
3. Refill:
- With brake fluid (DOT 4).
WARNING
4. Bleed:
- The brake system pipe.
Bleed nipple:
4 ÷ 8 N.m (0,4 ÷ 0,8 kgf.m)
5. Check:
- The brake fluid level.
- The condition of the braking force, to see if any resistance is noted or any loss of fluid.
Functioning correctly => Refit the fluid reservoir cover.
Brake hose banjo bolt:
1 ÷ 1,5 N.m (0,1 ÷ 0,15 kgf.m)
WARNING
205
USE DOT 4 BRAKE FLUID
NEVER RIDE THE MOTORCYCLE UNTIL THE BRAKE LEVER IS OPERATING PRO-
PERLY. PUMP THE LEVER UNTIL THE PADS ARE IN CONTACT WITH THE DISK. IF
NOT, THE BRAKES WILL NOT WORK THE FIRST TIME THE LEVER IS USED.
1

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