Before Matching; Operation Procedure For Matching Screen; No-Load Vertical Condition Check; Tire Straight Travel Position Check - Toyota 7FBEF 15 Service Manual

Electric forklift trucks
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5-60

Before matching

Vehicle should be in the "Standard state" for matching.
"Standard state" means the vehicle satisfies the following conditions:
1. Tire pressure check
Make sure that the tire pressure is at the specified
level. Low pressure and deviation of tire pressure
among the tires may hinder accurate matching.
2. Surface levelness check
Matching on the unleveled or inclined surface may
cause deviation of the standard. Perform matching on
a level surface (inclination below 0.5°).

3. No-load vertical condition check

Signal voltage of the load sensor in no-load state is
stored. Make sure that the following conditions are
met.
• Raise the fork of the V mast to approx. 500 mm
(19.7 in). Make sure that the mast is in the vertical
position by checking with an angle gauge.
• The rear cylinder rod extension of the FV and FSV
mast should be approx. 100 mm (3.9 in).
Make sure that the mast is in the vertical position by
checking with an angle gauge.
• Tilt the mast from backward tilt position to forward
until it becomes vertical.

4. Tire straight travel position check

Signal voltage of the tire angle sensor in tire straight
travel position is stored. Tire straight travel position is
the condition in which driving the vehicle 5 meters (16
ft) with the steering wheel fixed causes the center of
the vehicle to stay within 50 mm (2.0 in) to the left and
right of the line.

Operation procedure for MATCHING screen

1. Input the password on the GENERAL screen (see page 5-23) to display the MASK MENU screen.
2. Press button (2) three times to display "4. MATCHING" and press button (3) (enter) to display the
MATCHING setting screen.
3. Press button (3) to display the desired matching item.
4. Functions of buttons on the MATCHING setting screen are as follows:
Button (1): Unused
Button (2): Starts matching for the selected item
Button (3): Display the next item
V mast
500 mm
(19.7 in)
FV•FSV mast
5 m (16 ft)
100mm
(3.9 in)

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