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Manuals
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Toyota Manuals
Boom Lifts
7FBEF 15
Service manual
Toyota 7FBEF 15 Service Manual
Electric forklift trucks
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Section Index
General
Vehicle Exterior Views
Front View
Rear View
Model Lineup
Development Objective
Development Concepts
Development Objective
Adoption of AC Motor Drive System
What Is AC Motor Drive System?
Major Selling Points
Features (Selling Points)
Power Select Function
Features of AC Motor Drive System
Improved Efficient Operation Hour
Easy Ingress/Egress and Dwelling Ability
Easy Ingress/Egress
Maintenance Cost Reduction
Dwelling Ability
Safety Functions
Anti-Rollback
Model Series
Maximum Battery Capacity
Major Differences between New and Previous Models
Electrical System
Battery
Battery Compartment and Necessary Weight
Battery Specifications
Battery List
Motors
Drive Motor
Drive Motor Features
Structure and Principle of AC Induction Motor
Pump Motor
Main Controller
AC System
Traveling/Material Handling Controller System Configuration
Controller Configuration
Internal Configuration of Traveling/Material Handling Controller
Major Controller Functions
Power Train
Drive Unit
Drive Unit Structural Drawing
Traveling, Steering and Brake Systems
Accelerator
D2 Pedal (Option)
Standard Pedal
Rear Axle
Standard Tire Setting List
Tires
Front Tire
Option List
Rear Tire
Power Steering System
Steering
Priority Valve
When no Steering Operation Is Performed
When Steering Operation Is Performed
Steering Wheel
Brake
Brake Pedal
The Regenerative Brake
Front Brake
Parking Brake
Lever Operating Force
Instruments
Display and Buttons
Multiple Display
Display Information
Vehicle Operation Restriction When Overheated
2-Speed Travel Speed Control
Battery Charge Indicator
Multiple Display Area
Power Select Indicator (Traveling and Material Handling)
Low Temperature Warning Indicator
Wheel Indicator
Display Indication List
Abbreviations Display on the Screen
General Functions
Changing Display
General Functions
Operating Procedure of Function Setting
2-Speed Travel Speed Level Setting
Overspeed Alarm Setting Screen
Power Control Function Selection
Clock Set Function Selection
Diagnosis
Diagnosis Code List
Mask Functions
Mask Function List
Preparation for the MASK MENU Screen
Password
Password Input Procedure
Operation on MASK MENU Screen
Analyzer
Analyzer Menu Screen List
Diagnosis Memory Function (DIAG MEMORY)
Vehicle Abnormalities Not Stored in Diagnosis Memory
I/O Monitor
Tuning
Tuning Items List
TUNING Screen Operating Procedure
Tuning 2 Liftv
Tuning 3 Tiltv
Tuning 4 Att1V
Tuning 5 Att2V
Option Set Menu List
Operation Procedure for OPTION SET Screen
Matching
SAS Matching Items and Conditions
Mini Lever Matching Items and Conditions (OPT)
Tire Straight Travel Position Check
No-Load Vertical Condition Check
Before Matching
Operation Procedure for MATCHING Screen
Tire Constant Set
Operation Procedure for Tire Constant Setting
Tire Constant List
Frame and Auxiliary Equipment
Body Frame
Round-Type Front Stay
Elimination of Side Covers
Weight
Battery Hood
Battery Hood Opening/Closing Procedure
Side Hoods
Battery Hood Locking Device
Damper Stay
Step
Step Height
Toe Board
Floor Mat
Seat
Major Features
ORS Function
Instrument Panel and Adjacent Portion
Layout Near Operator’s Seat
Instrument Panel
Direction Switch
Auxiliary Equipment
Lights
List of Lights
Light Switch
Fuses
Installed Positions
Name (Applicable Function) and Capacity
Cautions for Fuse Replacement
Material Handling and Hydraulic System
Improved Mast Durability
Major Improvements
V Mast
Fv Mast
Fsv Mast
Material Handling Speed
Load Backrest & Fork
Tilt Cylinder
Oil Pump
Breather
Oil Tank
Oil Tank Cap
Other Hydraulic Parts
Oil Control Valve
During Lifting
Functional Description
Lift Circuit
During Lowering
Lowering Operation with Key-OFF (Key-Off Lift Lock)
Emergency Circuit (Emergency Lowering Circuit)
Mast Backward Tilting (Solenoid Valve: OFF)
Tilt Circuit
Mast Forward Tilting (Solenoid Valve: ON)
Forward Tilt Operation at Key-OFF (Key-OFF Tilt Lock)
Differences from Previous Models
Material Handling Lever
Hydraulic Circuit
Mast Interchangeability
A4 Piping
Free Lift
A4 Piping Layout
A4 Piping Setting List
Sas Control System
Sas Configuration
Targets of Sas Control
SAS System Configuration
Names and Functions of Respective Parts
Functions of Respective Parts
Mast Control
Schematic Diagram of Control Block
Descriptions of Activation
Mast Forward Tilt Control (Forward Tilt Angle Control)
Backward Tilting Speed Control
Possible Vehicle Weight for Installing the Mast Control
Key-Off Lift Lock
Automatic Fork Leveling Control
Steering Synchronizer Fhps
Outline of Major Options
Fisherman Specification
Items and Contents
Mastless
Attachment List
Front View of Detachable Sideshifter
Hooked on Sideshifter (CASCADE)
Integral Sideshifter
Rear View of Integral Sideshifter
Drive-In Rack Specification
Structure (Differences from Standard Model)
Unallowable Optional Attachments
Mini Levers
Explanation of Operation
Material Handling Valve
Pressure Compensation Mechanism
When Pressure Compensation Mechanism off
When the Pressure Compensating Mechanism Is Inactive
When Material Handling Is Not Operated
Backpressure Leak Reduction Mechanism
Backpressure Leak Reduction Mechanism (Sectional View of Lift Section)
Backpressure Leak Reduction Mechanism (Sectional View of Tilt Section)
Hydraulic Pressure Mechanism for Solenoid Proportional Valve
Load Sensing Mechanism
Lift up Operation
Lift down Operation
FORWARD Tilt Operation
REAR Tilt Operation
Attachment Operation
Mini Lever Structure
Armrest Fixing Knob
Armrest Structure
Driver’s Position
Battery Roll-Out Specification
Battery Replacement Procedure
Appendix
Battery
Cautions for Receiving Orders
Cautions for Selling Forklifts to Customers in Marine Product Industry
Cautions for Vehicle Modification
Major Specifications
Motors
Frame Number
Frame Number Punching Location
Two-Plane Drawing of the Vehicle
Electric Wiring Diagram (Vehicle Installed with Optional Parts)
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Quick Links
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Diagnosis Code List
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Electric Wiring Diagram (Vehicle Installed with Optional Parts)
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Index
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