Toyota 7FBEF 16 Manuals

Manuals and User Guides for Toyota 7FBEF 16. We have 1 Toyota 7FBEF 16 manual available for free PDF download: Service Manual

Toyota 7FBEF 16 Service Manual

Toyota 7FBEF 16 Service Manual (186 pages)

Electric forklift trucks

Brand: Toyota | Category: Boom Lifts | Size: 4.89 MB

Table of Contents

Table of Contents
3
Section Index
3
General
4
- Vehicle Exterior Views
  5
- Front View
  5
- Rear View
  5
- Model Lineup
  6
- Development Objective
  8
- Development Concepts
  9
Development Objective
9
- Adoption of AC Motor Drive System
  10
- What Is AC Motor Drive System?
  10
- Major Selling Points
  10
- Features (Selling Points)
  10
- Power Select Function
  11
- Features of AC Motor Drive System
  11
- Improved Efficient Operation Hour
  13
- Easy Ingress/Egress and Dwelling Ability
  14
- Easy Ingress/Egress
  14
- Maintenance Cost Reduction
  14
- Dwelling Ability
  14
- Safety Functions
  15
- Anti-Rollback
  15
- Model Series
  15
- Maximum Battery Capacity
  15
- Major Differences between New and Previous Models
  16
- Electrical System
  18
- Battery
  19
- Battery Compartment and Necessary Weight
  19
- Battery Specifications
  20
- Battery List
  20
- Motors
  21
- Drive Motor
  21
- Drive Motor Features
  21
- Structure and Principle of AC Induction Motor
  22
- Pump Motor
  26
- Main Controller
  27
- AC System
  27
- Traveling/Material Handling Controller System Configuration
  28
- Controller Configuration
  28
- Internal Configuration of Traveling/Material Handling Controller
  29
- Major Controller Functions
  30
Power Train
32
- Drive Unit
  33
- Drive Unit Structural Drawing
  33
- Traveling, Steering and Brake Systems
  34
- Accelerator
  35
  - D2 Pedal (Option)
    35
  - Standard Pedal
    35
- Rear Axle
  36
- Standard Tire Setting List
  37
- Tires
  37
  - Front Tire
    38
  - Option List
    38
  - Rear Tire
    38
  - Power Steering System
    39
- Steering
  39
- Brake
  43
- Brake Pedal
  43
- The Regenerative Brake
  43
- Front Brake
  44
- Parking Brake
  45
- Lever Operating Force
  45
Instruments
46
- Display and Buttons
  47
- Multiple Display
  47
- General Functions
  55
- Diagnosis
  60
- Diagnosis Code List
  60
- Mask Functions
  66
- Mask Function List
  66
- Preparation for the MASK MENU Screen
  67
- Password
  68
- Password Input Procedure
  68
- Operation on MASK MENU Screen
  69
- Analyzer
  70
- Analyzer Menu Screen List
  71
- Diagnosis Memory Function (DIAG MEMORY)
  75
- Vehicle Abnormalities Not Stored in Diagnosis Memory
  76
- I/O Monitor
  77
- Tuning
  90
- Tuning Items List
  90
- TUNING Screen Operating Procedure
  94
- Tuning 2 Liftv
  96
- Tuning 3 Tiltv
  97
- Tuning 4 Att1V
  98
- Tuning 5 Att2V
  99
- Option Set Menu List
  100
- Operation Procedure for OPTION SET Screen
  101
- Matching
  104
- SAS Matching Items and Conditions
  104
- Mini Lever Matching Items and Conditions (OPT)
  104
- Tire Straight Travel Position Check
  105
- No-Load Vertical Condition Check
  105
- Before Matching
  105
- Operation Procedure for MATCHING Screen
  105
- Tire Constant Set
  107
- Operation Procedure for Tire Constant Setting
  107
- Tire Constant List
  107
- Frame and Auxiliary Equipment
  108
- Body Frame
  109
- Round-Type Front Stay
  109
- Elimination of Side Covers
  109
- Weight
  110
- Battery Hood
  111
- Battery Hood Opening/Closing Procedure
  111
- Side Hoods
  112
- Battery Hood Locking Device
  112
- Damper Stay
  112
- Step
  113
- Step Height
  113
- Toe Board
  113
- Floor Mat
  114
- Seat
  114
- Major Features
  114
- ORS Function
  114
- Instrument Panel and Adjacent Portion
  115
- Layout Near Operator’s Seat
  115
- Instrument Panel
  116
- Direction Switch
  117
- Auxiliary Equipment
  117
- Lights
  118
- List of Lights
  118
- Light Switch
  119
- Fuses
  120
- Installed Positions
  120
- Name (Applicable Function) and Capacity
  120
- Cautions for Fuse Replacement
  120
Material Handling and Hydraulic System
122
- Improved Mast Durability
  123
- Major Improvements
  123
- V Mast
  123
- Fv Mast
  124
- Fsv Mast
  125
- Material Handling Speed
  126
- Load Backrest & Fork
  127
- Tilt Cylinder
  128
- Oil Pump
  129
- Breather
  130
- Oil Tank
  130
  - Oil Tank Cap
    130
  - Other Hydraulic Parts
    130
- Oil Control Valve
  131
  - During Lifting
    132
  - Functional Description
    132
  - Lift Circuit
    132
  - During Lowering
    133
  - Lowering Operation with Key-OFF (Key-Off Lift Lock)
    135
  - Emergency Circuit (Emergency Lowering Circuit)
    136
  - Mast Backward Tilting (Solenoid Valve: OFF)
    137
  - Tilt Circuit
    137
  - Mast Forward Tilting (Solenoid Valve: ON)
    138
  - Forward Tilt Operation at Key-OFF (Key-OFF Tilt Lock)
    139
  - Differences from Previous Models
    140
- Material Handling Lever
  140
- Hydraulic Circuit
  141
- Mast Interchangeability
  142
- A4 Piping
  143
- Free Lift
  143
- A4 Piping Layout
  143
- A4 Piping Setting List
  143
Sas Control System
144
- Sas Configuration
  145
- Targets of Sas Control
  145
- SAS System Configuration
  145
- Names and Functions of Respective Parts
  146
- Functions of Respective Parts
  147
- Mast Control
  148
- Schematic Diagram of Control Block
  148
- Descriptions of Activation
  149
- Mast Forward Tilt Control (Forward Tilt Angle Control)
  149
- Backward Tilting Speed Control
  149
- Possible Vehicle Weight for Installing the Mast Control
  150
- Key-Off Lift Lock
  150
- Automatic Fork Leveling Control
  150
- Steering Synchronizer Fhps
  151
Outline of Major Options
152
- Fisherman Specification
  153
- Items and Contents
  153
- Mastless
  154
- Attachment List
  155
  - Front View of Detachable Sideshifter
    155
  - Hooked on Sideshifter (CASCADE)
    155
  - Integral Sideshifter
    157
  - Rear View of Integral Sideshifter
    157
- Drive-In Rack Specification
  159
  - Structure (Differences from Standard Model)
    159
  - Unallowable Optional Attachments
    159
- Mini Levers
  160
  - Explanation of Operation
    161
  - Material Handling Valve
    161
  - Pressure Compensation Mechanism
    161
  - When Pressure Compensation Mechanism off
    162
  - When the Pressure Compensating Mechanism Is Inactive
    162
  - When Material Handling Is Not Operated
    163
  - Backpressure Leak Reduction Mechanism
    164
  - Backpressure Leak Reduction Mechanism (Sectional View of Lift Section)
    164
  - Backpressure Leak Reduction Mechanism (Sectional View of Tilt Section)
    164
  - Hydraulic Pressure Mechanism for Solenoid Proportional Valve
    165
  - Load Sensing Mechanism
    166
  - Lift up Operation
    167
  - Lift down Operation
    168
  - FORWARD Tilt Operation
    169
  - REAR Tilt Operation
    170
  - Attachment Operation
    171
  - Mini Lever Structure
    172
  - Armrest Fixing Knob
    173
  - Armrest Structure
    173
  - Driver’s Position
    173
- Battery Roll-Out Specification
  174
Battery Replacement Procedure
175
Appendix
176
- Battery
  177
- Cautions for Receiving Orders
  177
  - Cautions for Selling Forklifts to Customers in Marine Product Industry
    177
  - Cautions for Vehicle Modification
    177
- Major Specifications
  178
- Motors
  178
- Frame Number
  180
- Frame Number Punching Location
  180
- Two-Plane Drawing of the Vehicle
  181
- Electric Wiring Diagram (Vehicle Installed with Optional Parts)
  184

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