Matching; Sas Matching Items And Conditions; Mini Lever Matching Items And Conditions (Opt) - Toyota 7FBEF 15 Service Manual

Electric forklift trucks
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I Matching
General
Of the sensors used for SAS, the signal voltage values of the tilt angle, load and tire angle sensors in the
mast vertical position, no load state, and tire straight travel position respectively are stored in the controller
at the time of vehicle shipment to be used as the bases for control. Therefore, if maintenance or parts
replacement related to these sensors is performed, matching (updating sensor signal voltage values of the
vehicle in the vehicle standard state) becomes necessary.
Matching of the tilt angle sensor is also necessary when the vehicle posture is remarkably changed.
Matching of the load sensor is also necessary when the load in the no load state is changed including
removal and addition of attachments.
Each lever angle sensor for mini lever function is controlled based on the memory of signal voltage values
in the neutral position stored in the controller at the time of shipment.Therefore, when maintenance or
parts replacement related to these sensors is required, matching needs to be performed.

SAS Matching Items and Conditions

No. Indication
1 TILTL
Tilt angle sensor output in the fork level position is stored in the controller.
Tilt angle sensor output of forward tilt control in the mast vertical position
2 TILTF
is stored in the controller.
3 LOAD
Load sensor output in the no load state is stored in the controller.
Tire angle sensor output in the straight travel position is stored in the con-
4 TIRE
troller.

Mini lever Matching Items and Conditions (OPT)

No. Indication
Lift lever angle sensor output in the lift lever neutral position is stored in
5 LIFT
the controller.
Tilt lever angle sensor output in the tilt lever neutral position is stored in
6 TILT
the controller.
Attachment 1 lever angle sensor output in the attachment 1 lever neutral
7 ATT1
position is stored in the controller.
Attachment 2 lever angle sensor output in the attachment 2 lever neutral
8 ATT2
position is stored in the controller.
Meaning of Conditions
*1: When the main controller is replaced
*2: When the tilt angle sensor is replaced
*3: When the tilt angle sensor rod is replaced or its length is changed
*4: When the load sensor is replaced
*5: When the tire angle sensor and sensor cover is removed/installed/replaced
*6: When an attachment is changed
*7: When the mast is replaced
*8: When the tilt cylinder is replaced
*9: When the lift lever angle sensor is replaced
*10: When the tilt lever angle sensor is replaced
*11: When the attachment 1 lever angle sensor is replaced
*12: When the attachment 2 lever angle sensor is replaced
Description
Description
5-59
Condition
*1 · *2 · *3 · *6
*7 · *8
*1 · *2 · *3 · *6
*7 · *8
*1 · *4 · *6 · *7
*1 · *5
Condition
*1 · *9
*1 · *10
*1 · *11
*1 · *12

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