Schwank InfraSave 2100 Owner's Manual

Patio heater for outdoor application and gas-fired high intensity infrared heater for commercial / industrial non-residential indoor spaces
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alfresco-heating.com
bistroSchwank Series
Models: 2100; 2100-SS*
Patio Heater for Outdoor Application and Gas-Fired High Intensity Infrared Heat-
er for Commercial / Industrial Non-Residential Indoor Spaces
INSTALLATION / OWNER'S MANUAL
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service technician.
Failure to comply could result in personal injury, death, fire and/or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other gas fired appliance.
This heater model is approved to two different heater standards:
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IF YOU SMELL GAS:
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FIELD CONVERTIBILITY:
This appliance is field convertible to
LP gas (except 2152/IO-152: NG only).
Only use kit available from manufacturer.
Follow kit instructions and all local and
national codes.
2152; 2152-SS*
* Marine Grade Stainless Steel Cabinet
Improper installation, adjustment, alteration, service or
WARNING
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
A "Patio Heater" for Outdoor Use in Residential and Commercial/Industrial Applications
And as a "Gas-Fired High Intensity Infrared Heater" for Indoor Spaces of Commercial/
Industrial Applications. The heater cannot be used indoors in a residence.
Extinguish any open flame
Do not attempt to light this or any other appliance
Don't touch any electrical switch, or telephone
Immediately leave the area and call your gas supplier from a neighbor's phone
Follow any and all instruction from your gas supplier
If your gas supplier is not available, call the fire department
INSTALLER: PRESENT THIS MANUAL
Keep this manual in a secure place.
Series Models:
IO-100; IO-100-SS*
IO-152; IO-152-SS*
TO THE END USER.
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
888-Warm-Glo
2100 / IO 100 Manual
IM110107
RD: SEPT 2016
R.L. 7

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Summary of Contents for Schwank InfraSave 2100

  • Page 1 alfresco-heating.com 888-Warm-Glo bistroSchwank Series Series Models: Models: 2100; 2100-SS* IO-100; IO-100-SS* 2152; 2152-SS* IO-152; IO-152-SS* * Marine Grade Stainless Steel Cabinet Patio Heater for Outdoor Application and Gas-Fired High Intensity Infrared Heat- er for Commercial / Industrial Non-Residential Indoor Spaces INSTALLATION / OWNER’S MANUAL Improper installation, adjustment, alteration, service or WARNING...
  • Page 2 This publication, or parts thereof, may not be reproduced in any form, without prior written consent from the manufacturer Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group 2 Schwank Way Waynesboro, Georgia, USA 30830 5285 Bradco Boulevard...
  • Page 3: Table Of Contents

    alfresco-heating.com 888-Warm-Glo Models: 2100; 2100-SS; 2152; 2152-SS IO-100; IO-100-SS; IO-152; IO-152-SS Patio Heater for Outdoor Application and Gas-Fired Luminous (High Intensity) Infrared Heater for Commercial / Industrial Non-Residential Indoor Spaces This heater model is approved to two different heater standards: ...
  • Page 4: Important Information - Read First Important Warnings

    alfresco-heating.com 888-Warm-Glo WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand this installation and op- eration manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service techni- cian.
  • Page 5: Heater Expansion

    alfresco-heating.com 888-Warm-Glo WARNING Heater Expansion It is a normal condition that during heat-up and cool-down a radiant heater will expand and contract. Allowances for heater expansion must be made in the gas connection and heater suspension. Improp- er installation, alteration, or adjustment can result in property dam- age, injury or death.
  • Page 6: Mounting Clearances: Outdoors

    alfresco-heating.com 888-Warm-Glo WHEN INSTALLED AS AN OUTDOOR PATIO HEATER  see pages 9 - 10 for Indoor installation  Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11 Certain materials or items, when stored under the heater, will WARNING be subjected to radiant heat and could be seriously dam- aged.
  • Page 7 alfresco-heating.com 888-Warm-Glo Table 1: OUTDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends HORIZONTAL UP TO MAXIMUM 30° ANGLE MODEL NO 2135 / IO-135 -N\L 14” 13” 14” 108” 133” 17” 9” 60” 102” 127” 2150/ IO-150 -N\L 14” 16” 19”...
  • Page 8 If in doubt, please contact your Schwank / InfraSave distributor. Ensure mounting height in any location is sufficient to prevent patio patrons from coming in contact...
  • Page 9: Indoors

    alfresco-heating.com 888-Warm-Glo WHEN INSTALLED INDOORS FOR COMFORT OR SPACE HEAT  see pages 6- 8 for Outdoor installation  Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11  And refer to Indoor Ventilation Requirements page 19 WARNING Clearance to Combustibles Location of flammable or explosive objects, liquids or vapors...
  • Page 10 alfresco-heating.com 888-Warm-Glo Table 3: INDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends Under HORIZONTAL UP TO MAXIMUM 30° ANGLE MODEL NO 14” 45” 18” 18” 108” 138” 20” 11” 60” 102” 132” 2135 / IO-135 -N\L 14” 60” 21” 23”...
  • Page 11: Dimensions & Configuration

    alfresco-heating.com 888-Warm-Glo HEATER DIMENSIONS & CONFIGURATIONS Table 3: CAPACITIES & CONFIGURATIONS Voltage Current Total Weight Length MODEL* Btu/hr input amps lbs. [kg] Inches [mm] 2135 (-SS) / IO-135 (-SS) 40 VA** 35,000 39 [18] 44” [ 1118] 2150 (-SS) / IO 150 (-SS) 40 VA** 50,000 44 [20]...
  • Page 12: Mounting Kit Options

    alfresco-heating.com 888-Warm-Glo Figure 4: MOUNTING KIT OPTIONS NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE ITEM 1: WALL MOUNTING BRACKET ITEM 3: POST MOUNTING BRACKET JP-2100-MB JP-2300-PK ITEM 2: ARM MOUNTING KIT JP-2300-MK CHAIN HANGING SUPPORT (SUPPLIED WITH HEATER) Figure 5: MOUNTING OPTIONS WALL MOUNT POST MOUNT...
  • Page 13 alfresco-heating.com 888-Warm-Glo Figure 6: MOUNTING ARM WALL PLATE (for JP-2300-MK) 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 14 alfresco-heating.com 888-Warm-Glo Figure 7: WALL MOUNT BRACKET JP-2100-MB 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 15 alfresco-heating.com 888-Warm-Glo Figure 8: HEATER INSTALLATION: WALL MOUNT BRACKET NOTE: MOUNT AT MAXIMUM 30° ANGLE TO AVOID DAMAGING HEATER 1. Install the Wall Mount Bracket to the structure using field supplied hardware. Ensure strength and integrity of mechanical fastening to structure for the weight of the heater and any potential snow load.
  • Page 16: Application

    This heater is certified for use on outdoor patio’s in accordance with ANSI Z83.26 / CSA 2.37 . Schwank warrants that the heater will operate as designed in mild wind conditions up to 10 MPH. Note this unit is not designed to operate in adverse weather conditions including higher wind speeds exceeding the certification requirement of 10 MPH.
  • Page 17: Aircraft Hangars

    alfresco-heating.com 888-Warm-Glo INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Luminous (high intensity) radiant tube heaters are suitable for use in aircraft hangars when in- stalled in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1. A.
  • Page 18: Installation Requirements

    IMPORTANT: For either horizontal or angle mounting, the long axis of the heater must be level. Use only non-combustible mounting hardware. Diagram 2 on Page 5 illustrates typical suspension hardware that may be used., and provided by Schwank as an optional compo- nent.
  • Page 19: Gas Supply Piping

    For outdoor installation the connector must be in compliance with SI Z21.75 / CSA 6.27. A 1/2” x 24” stainless steel flexible gas connector (JL-0771-XX - approved Indoor/Outdoor) is available as an option from Schwank / InfraSave. A drip-pocket must be provided at the inlet connection ...
  • Page 20: Layout, Comfort & Control

    alfresco-heating.com 888-Warm-Glo PROPER WIRING POLARITY MUST BE MAINTAINED, particularly when grouping the heat- ers in a zone. Total wiring distances of up to 200' must use minimum 16 gauge electrical wire, and wiring distances of over 200' must use minimum 14 gauge electrical wire. The heater must be electrically grounded in accordance with local and national electrical codes.
  • Page 21: Installation Procedures

    alfresco-heating.com 888-Warm-Glo Heater/Zone Control Options : Locate controls in a secure staff area. Single-Stage Models: 2135 / 2150; IO-135 / IO-150 On/Off power switch  patioControl Panel: Manual control by staff; JM-0204-NT up to 4 heater zones;  JM-0208-NT up to 8 heater zones; JM-0212-NT up to 12 heater zones Wireless remote control: refer to section 15 page 23 ...
  • Page 22: Lighting Instructions

    alfresco-heating.com 888-Warm-Glo 11. LIGHTING INSTRUCTIONS 1. Ensure the correct voltage is supplied, gas supply lines have been properly purged, and gas valve is switched to the ON position. 2. Turn on power to heater (high or low rate for 2-stage heater), set thermostat (if applicable) to above ambient temperature, the heater will light.
  • Page 23: Servicing Guide

    alfresco-heating.com 888-Warm-Glo 13. SERVICING GUIDE (Also refer to Troubleshooting Guide on page 30) Servicing of heater is essential for continued efficient operation. Servicing should be carried out annually by a qualified gas service technician as follows: Clean the ceramic tiles with compressed air. Avoid directing air stream at gasket material ...
  • Page 24: Ventilation For Indoor App's

    The exhauster should be as centrally located as practicable in the zone of heaters. Schwank recommends a maximum 6:1 ratio of the horizontal distance be- tween the exhauster and the furthest heater in a zone, to the height the heaters are mounted above the floor .
  • Page 25: Remote Control Options

    alfresco-heating.com 888-Warm-Glo fan should be located no more than 120 ft from the furthest heater in the zone. Sufficient air supply must be provided. Exhauster Capacity: USA: Natural or mechanical means shall be provided to supply and exhaust at least 4ft /min/1000Btuh (0.38m /min/kW) Natural Gas input of installed heaters [4.5ft min/1000Btuh (0..43m...
  • Page 26: Remote Control Quick Setup

    alfresco-heating.com 888-Warm-Glo (Single-Stage Models ONLY) 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 27 alfresco-heating.com 888-Warm-Glo Single-Stage Models only 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 28 alfresco-heating.com 888-Warm-Glo Single-Stage Models only 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 29 alfresco-heating.com 888-Warm-Glo Single-Stage Models only 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 30 alfresco-heating.com 888-Warm-Glo Single-Stage Models only 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 31: Sequence Of Operation-Fenwal 35-60 Dsi

    alfresco-heating.com 888-Warm-Glo 16. SEQUENCE OF OPERATION FOR FENWAL 35-60 DSI CONTROL Start up - Heat Mode: On a call for heat the Fenwal 35-60 control will reset, perform a self check routine, flash the diagnostic LED for up to four seconds. The gas valve and spark are energized commencing the trial for ignition period.
  • Page 32: Spark Ignition Circuit

    alfresco-heating.com 888-Warm-Glo Cautions: 1. The ceramic insulator of the igniter assembly should not be in or close to the flame. 2. The electrode assembly should not be disassembled and care must be used in making mi- nor gap adjustment. The spark electrode should have a gap spacing of 1/8”- 3/16” (3.12±...
  • Page 33: 18-A Wiring Diagram - Single-Stage

    alfresco-heating.com 888-Warm-Glo 18-A. WIRING DIAGRAM: 2100 / IO-100 Single-Stage: Fenwal 35-60 DSI If installing remote control kit JP-1235-RK refer to wiring diagram in the remote control manual Fenwal Control Terminal Designation Error Mode LED Indication Internal Control Failure Steady on Thermostat / 24V Supply Input System Ground Flame with No Call for...
  • Page 34: 18-B Wiring Diagram - Two-Stage

    alfresco-heating.com 888-Warm-Glo 18-B. WIRING DIAGRAM: 2152 / IO-152 Two-Stage: Fenwal 35-60 DSI - see control switch wiring next page 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 35: 18-C Wiring - 2-Stage Switch Control

    alfresco-heating.com 888-Warm-Glo 18-C. WIRING DIAGRAM: Two-Stage Switch Control Further information on 2-Stage Control Switches - Page 41 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 36: Troubleshooting Guide

    alfresco-heating.com 888-Warm-Glo 19. TROUBLESHOOTING GUIDE *CHECK 120 V AT PRIMARY TRANSFORMER TURN HEATER ON *CHECK VOLTAGE OUT AT SECONDARY. *IF THERE IS NOT 24V TO SECONDARY...REPLACE THE TRANSFORMER *CHECK 24V WIRING FROM TRANSFORMER 24 VOLTS ±10% TO DSI CONTROL TO IGNITION CONTROL / AND CHECK IF CORRECT GAUGE OF WIRE FOR DISTANCE.
  • Page 37 alfresco-heating.com 888-Warm-Glo MAIN BURNER LIGHTS CHECK FOR CORRECT MANIFOLD GAS PRESSURE *CHECK FOR OBSTRUCTION IN GAS SUPPLY OR OR- IFICE (INSECTS, SPIDERS COCOONS ETC.) CHECK FLAME SIGNAL WITH METER FOR 0.7µA. IF READING IS LOW CHECK GAS PRESSURE, IF OK SPARK STOPS WHEN BURNER LIT.
  • Page 38: Commissioning Report

    alfresco-heating.com 888-Warm-Glo 20. COMMISSIONING REPORT This heater has been factory fired and tested prior to shipment. However, it is not a ’Plug-in’ appliance. Commissioning and field adjustment to correct settings is required. COMPLETE THIS COMMISSIONING REPORT AND FILE THIS MANUAL AT SITE FOR FUTURE REFERENCE INSTRUCT THE END USER THAT THIS MANUAL MUST BE KEPT SECURE A QUALIFIED SERVICE TECHNICIAN CALLING FOR TECHNICAL SUPPORT MUST PROVIDE THE INFORMATION FROM THE...
  • Page 39 alfresco-heating.com 888-Warm-Glo HEATER COMMISSIONING TECHNICAL REPORT TO BE COMPLETED BY QUALIFIED GAS FITTER INSTALLER  COMPLETE THIS COMMISSIONING REPORT AND FILE THIS MANUAL AT SITE FOR FU- TURE REFERENCE  INSTRUCT THE END USER THAT THIS MANUAL MUST BE KEPT SECURE ...
  • Page 40: High Altitude Deration

    alfresco-heating.com 888-Warm-Glo 21. HIGH ALTITUDE INSTALLATION / DERATION This heater not to be installed at altitude above 6,800 feet. USA & Canada: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. When installed above 2000 feet, refer to information below. When this appliance is installed above the standard altitude stipulated the input must be de-rated by 4% for each 1000 ft above sea level.
  • Page 41: Accessories: Control & Mounting

    alfresco-heating.com 888-Warm-Glo 22. CONTROL ACCESSORIES Two-Stage Illuminated Switch Gang Assemblies (24Vac capacity)  One or a combination of these switch gangs is required to control 2-stage heaters Off-On-On NOTE: Required Switch Sequence is not readily available in the market  Illuminated switches indicate low or high stage operation at a glance ...
  • Page 42 alfresco-heating.com 888-Warm-Glo Heater Mounting Hardware Options - Refer to pages 9 to 13 for details NOTE: MOUNT HEATER AT MAXIMUM 30° ANGLE TO AVOID DAMAGE Chain mounting bracket JP-2100-HS is supplied and factory installed as an integral part of the heater. Other optional mounting kits are available: Kits include hardware to fasten bracket to heater.
  • Page 43: Replacement Parts List

    alfresco-heating.com 888-Warm-Glo 23. Replacement Parts List 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 44: Stainless Steel Enclosure Components

    alfresco-heating.com 888-Warm-Glo 2100 / IO 100 Manual IM110107 RD: SEPT 2016 R.L. 7...
  • Page 45: Limited Warranty

    This warranty gives you specific legal rights. You may also have other rights which vary by jurisdiction. SCHWANK & INFRASAVE 2 SCHWANK WAY, WAYNESBORO, GEORGIA. 30830 5285 BRADCO BLVD. MISSISSAUGA, ON,...

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