Schwank UHE Installation And Owner's Manual

High radiant output low intensity tube type infra red heater
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ultraSchwank
UHE
Model:
HIGH RADIANT OUTPUT LOW INTENSITY TUBE TYPE INFRA RED HEATER
Certified to ANSI Z83.20 / CSA 2.34 Latest Edition
INSTALLATION / OWNER'S MANUAL
WARNING
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service techni-
cian. Failure to comply could result in personal injury, death, fire and/or property
damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
IF YOU SMELL GAS:

Extinguish any open flame
Do not attempt to light this or any other appliance

Don't touch any electrical switch, or telephone

Immediately call your gas supplier from a neighbor's phone

Follow any and all instruction from your gas supplier

If your gas supplier is not available, call the fire department

FIELD CONVERTIBILITY:
This appliance is not field
convertible to LP gas.
InfraSave Ultimate
&
Model:
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
EIH
UHE / EIH I&O Manual
RD: MAY 2013
IM100205
RL: 03D

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Summary of Contents for Schwank UHE

  • Page 1 Keep this manual in a secure place . FIELD CONVERTIBILITY: Record for future reference: This appliance is not field convertible to LP gas. Model #: Serial #: (located on heater rating label) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 2 Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group Schwank and InfraSave brands 5285 Bradco Boulevard Mississauga, Ontario,L4W 2A6 PO Box 988, 2 Schwank Way Waynesboro, Georgia 30830 Customer & Technical Services Phone: 877-446-3727 Fax: 866-361-0523 e-mail: csr@schwankgroup.com www.schwankgroup.com...
  • Page 3: Table Of Contents

    & InfraSave Ultimate SERIES HIGH RADIANT OUTPUT GAS INFRARED TUBE HEATER Model UHE / EIH - Indoor Commercial / Industrial TABLE OF CONTENTS TOPIC ..PAGE TOPIC ……...PAGE INSTALLATION 12. COMBUSTION AIR DUCT.......26 13. GAS SUPPLY ..........27 IMPORTANT INFORMATION - READ FIRST HEATER EXPANSION........28...
  • Page 4: Application

    In case of discrepancy, the latest codes, standards, and installation manual will take pri- ority over prior releases. Models UHE, EIH may be installed for heating of commercial / industrial non-residential indoor spaces. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 5: Heater Expansion

    . Ensure that there is sufficient ventilation to adequately clear any smoke from the space. Notify site and safety personnel to ensure that alarm systems are not unduly activated. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 6: Clearance To Combustibles

    Refer to Figure 1 and Table 1 for the certified clearances to combustibles for the appro- priate model input/size. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 7: Clearances Figure & Table

    (cm) inches (cm) inches (cm) inches (cm) inches (cm) inches (cm) inches (cm) UHE / EIH 60 0.5 (1.25) 16 (41) 45 (114.3) 1.0 (2.5) 3.25 (8.3) 35 (89) 41 (104) UHE / EIH 90 1.25 (3.2) 26 (66) 70 (178) 2.5 (6.4)
  • Page 8: Stacking Height Sign

    C. Heaters must be located so as to be protected from damage by aircraft and other objects, such as cranes and movable scaffolding. D. Heaters must be located so as to be accessible for servicing and adjustment. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 9: Installation In Commercial Garages

    / duct placement and the allowable combined lengths of vent and duct. Carefully survey the area to be heated, and for best results place burner and combustion chamber in the coldest area(s). UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 10: Mounting Clearances

    24 inches (61 cm) to any ONE side to allow servicing of burner, blower and controls. (see Fig- ure 2) - the minimum clearances to combustibles must always be maintained. For guidelines to heater placement refer to TABLE 2 (below). FIGURE 2 UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 11: Heater Placement Guidelines

    Examples of low heat tolerance materials include vinyl siding, fabrics, some plastics, filmy materials, etc. Refer to “Clearance to Combustibles” information on pages 6 to 8, and Figure 1 and Table 1. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 12: Systems Incorporating 90° And 180° Elbows

    System Configuration 1 Straight line 3 “L” tube with one 90° elbow kit 2 “U” tube with 2 x 90° elbow kits 4 Twinned tubes into common TEE flue vent UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 13: Suspending The System

    - see FIGURE 6  Hangers are positioned along the system length as indicated in FIGURE 7  Dimensions from air intake to vent end are listed in TABLE 3 UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 14 LOCATE VENT END HANGER WITHIN 12 INCHES (30 CM) OF THE END OF THE LAST RE- FLECTOR * ANGLE BURNER SUPPORT CHAIN BACK OVER BURNER TO ALLOW TUBE SYSTEM EXPAN- UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 15: Tube / Reflector Installation

    Confirm that the Burner Kit and Tube Kit(s) on site are the proper match - see Section 26 IMPORTANT SPECIAL NOTES: i) UHE/EIH 160 & 200: Special Tube Kit & Coupling - Refer to Section 9.1, Fig 13  160,000 Btuh models must use primary tube kit TK-P160-UL ...
  • Page 16 Position hangers perpen- dicular to reflector. Fasten hanger clips to outer reflector with sheet metal screws (provided) each side of reflector. ONLY UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 17 18) Install a reflector over the second tube - the inner reflector extension must face toward the burner  Insert reflector through the ’downstream’ hanger first, then slide back though the hanger closer to the burner UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 18: Turbulators

    UHE / EIH 90-30 3 FT (91 cm) the vent end of the system. UHE / EIH 60-30 NOT REQUIRED UHE / EIH 60-20 6 FT (183 cm) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 19 3 and 9 o’clock Steps 1 & 2 Welded seam in lower half of tube, facing downward Steps 3 to 6 1/4” Rivet Step 7 Steps 8 & 9 UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 20: Special Coupling - 160 & 200 Mbh

    Welded seam in lower half of tube, is located downward between 3 and 9 o’clock Steps 3 to 6 1/4” Rivet Step 7 Steps 8 & 9 Special stainless steel coupler at tubes 1 to 2 connection UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 21: Burner Installation

    FROM THE ACCESS END AND A MINIMUM OF 24 INCHES (60 CM) FROM EITHER SIDE TO A WALL OR ANY OBSTRUCTION. (SEE SECTION 6: PRE-INSTALLATION SURVEY AND MOUNTING CLEARANCES) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 22: Flue Venting

    Tee (10 x 10 x 15 cm), supplied by the manufacturer, and 6” diameter vent pipe. The two heaters must then be controlled by a single common thermostat or “ON/OFF” switch.  All vent pipe and adapters are supplied locally by others UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 23 The flue vent system must slope downwards approximately 1/4" per ft (63 mm/ 300 mm) toward the vent terminal, starting at the termination of the radiant tube - radiant tube must be level. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 24  12 inches (30 cm) for inputs up to and including 100,000 Btuh (30 kW)  3 ft (90 cm) for inputs exceeding 100,000 Btuh (30 kW) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 25: Combustion Air Duct

    Each 90° elbow in the system is equivalent to 5 ft length Max. Allowed 110 ft * Do not exceed the Maximum Combined System Length regardless of the allowed maximum length of individual vent or combustion air duct portions UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 26: Combustion Air Duct

    Fire Marshall and/or Department of Labor for the nature of possible contaminants and any conflict that can arise with the installation of hot surface heating equipment. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 27: See Also "Flexible Gas Connection

    LINE PRESSURE MANIFOLD PRESSURE Inches Water Column (millibars) GAS TYPE (tap at gas valve outlet) Inches Water Column (millibars) MINIMUM MAXIMUM Natural Gas 5.0 (12.46) 14.0 (34.87) 3.5 (8.72) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 28: Heater Expansion

    50 / 60 2 1/2” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB 200,000 60 / 70 3 1/4” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 29: Flexible Gas Connection

    The flue vent, and combustion air duct (if installed) must also be configured in such a manner that the normal expansion of the heater will be accommodated. See Section 11. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 30: Electrical And Thermostat

    THE TUBE HEATER BURNER IS COMPLETELY FACTORY ASSEMBLED AND TESTED. ANY ALTERATION VOIDS THE CSA CERTIFICATION AND MANUFACTURER’S WARRANTY. FOR ADDITIONAL INFORMATION, CONTACT YOUR LOCAL DISTRIBUTOR OR MANUFACTURER. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 31: Wiring Diagram

    ANSI / NFPA 70 or current Canadian Electrical code CSA C22.1. A maximum night set-back of 9°F (5°C) is recommended for optimum economy and comfort. To maintain satisfactory comfort levels do not turn off the heating system over night/weekends. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 32: Per Thermostat

    ANSI / NFPA 70 or current Canadian Electrical code CSA C22.1. A maximum night set-back of 9°F (5°C) is recommended for optimum economy and comfort. To maintain satisfactory comfort levels do not turn off the heating system over night/weekends. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 33: Sequence Of Operation

    #1 10. If the blower does not run, the blower air pressure switch (normally open contact) does not close and power is not supplied to the ignition control. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 34: Troubleshooting Guide

     CHECK SPARK GAP SETTING IS 3/16” (ADJUST BY MOVING THE GROUND PRONG ONLY)  PERFORM IGNITION LEAD TEST (See SPARK IGNI- TION CIRCUIT INSTRUCTIONS—Section 22) CONTINUED  GOOD SPARK..REPLACE IGNITER  NO SPARK/OR WEAK..REPLACE CONTROL UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 35  CHECK FOR FAULTY WIRING, REMOVE GAS VALVE LEAD AT CONTROL ,  IF VALVE CLOSES, RECHECK THE TEMPERATURE CONTROLLER AND WIRING.  IF VALVE STAYS OPEN..REPLACE GAS VALVE TROUBLESHOOTING ENDS SEE S87J DSI CHECK UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 36: Spark Ignition Circuit

    3/16” 1/4” “booklet” format (8.5” x 11” folded in half) use these bars 1/4” 3/16” IF this manual is 8.5” x 11” “full page” format use these bars UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 37: Flame Sensing Circuit

    If gas good rectifying flame. pressure is correct check line and orifice for ob- Check gas pressure and gas ori- fice for insects, and spider webs. structions. UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 38: Start- Up / Commissioning Sheet

    “burn off” and create smoke during the first hour of operation. This is normal and temporary . Please ensure that there is sufficient ventilation to adequately clear the smoke from the space. Notify site and safety personnel to ensure that alarm systems are not unduly activated. UHE / EIH I&O Manual IM100205 RD: MAY 2013...
  • Page 39 “MAXIMUM STACKING HEIGHT” SIGN(S) - POSTED AT THERMOSTAT(S) THIS HEATER MUST BE ELECTRICALLY GOUNDED ACCORDING TO ALL NATIONAL AND LOCAL CODES 1-866-361-0523 1-877-446-3727 FAX COMPLETED REPORT TO TECHNICAL SERVICES: FAX , CALL: UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 40: Heater Dimensions / Weights

     Overall length of heater includes the burner. ** Burner weight is 26 pounds (11.8 kg) Each 10 ft (305 cm) tube/reflector section weighs 82 pounds (37.2 kg) Burner UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 41: Installation Dimensions

    39’-11 1/4” ; 479 14” ; 1217 cm 70’ 68’-11 1/4” ; 827 1/4” ; 2101 cm HANGER / REFLECTOR ORIENTATION HORIZONTAL TO 35 (at 30°) See Elbow Dimensions ~Page 40~ UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 42: Uhe / Eih

    26. BURNER & TUBE KIT ASSEMBLY CHART MODELS UHE, EIH MODELS UHE & EIH are approved for indoor commercial / industrial non-residential applica- tions. For outdoor, wet and harsh environment applications refer to models UHE-P / EIH-P and UHE-S / EIH-S.
  • Page 43: High Altitude Orifice Chart

    ‘N’ Drill Size ‘M’ Drill Size ‘L’ Drill Size ‘L’ Drill Size 9/32” 7.0 mm 17/64” ‘G’ Drill Size JS-070N-NS JS-070M-NS JS-070L-NS JS-070L-NS JS-0728-IN JS-0770-MM JS-070 JS-0726-IN JS-070G-NS 200N UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 44: Optional Accessories

    Air Intake Terminal JA-0530-XX 4” roof vertical JA-0531-XX 6” roof vertical Torctite Coupler (c/w 2 bolts) JA-0516-SW Vent Tee 4” X 4” X 6” JA- 0514-XX (2 couplers optional) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 45 3/4” x 36” Hose JL-0771-RB 1/2” MPT x 3/4” MPT JL-0800-XX #2 Lion Chain (115 lb work load) - 200 ft roll JL-0798-SH ‘S’ Hooks - 1 7/8” - package of 25 UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 46 Not for use in corrosive or wet environments 24 Volt Option: Control Center Use to control Multiple Tube JM-0303 –KT Heaters with a single 24V Thermostat or TruTemp (field mounted) UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 47: Burner Parts List

    PART # PART DESCRIPTION SUPPLEMENT JS-0501-UL 4" Dia. x 7-3/4" Flanged Adapter - UL FLANGED ADAPTER JS-0582-UL Burner housing coated orange - Schwank BURNER ASSEMBLY HOUSING JJ-0582-UL Burner housing coated grey - InfraSave JS-0581-UL Component Mounting Plate COMPONENT PLATE JM-0455-DD Terminal block...
  • Page 48 Low Voltage Wires INTERNAL WIRING KIT (not shown) COMPLETE BURNER KIT Refer to Current Price List FOR PRICING PLEASE SEE THE CURRENT 'ITEM PRICE LIST' or CONTACT YOUR LOCAL AUTHORIZED DEALER UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 49: Tube System Parts List

    WIRE HANGER JS-0505-UW Horizontal wall 4" vent terminal Optional Accessory HORIZONTAL VENT TERMINAL JA-0528-XX 90° Elbow + Reflector End Cap + Tube Coupler Optional Accessory 90° ELBOW KIT JA-0508-UL UHE / EIH I&O Manual IM100205 RD: MAY 2013 RL: 03D...
  • Page 50 Warranty is only applicable to Schwank components, other parts are limited to their own Manufacturers warranty period of one year (1 year).

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