Schwank 2100 Installation & Owner's Manual

Patio heater for outdoor application and gas-fired high intensity infrared heater for commercial / industrial non-residential indoor spaces
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bistroSchwank
Model 2100
Patio Heater for Outdoor Application and Gas-Fired High Intensity Infrared
Heater for Commercial / Industrial Non-Residential Indoor Spaces
INSTALLATION / OWNER'S MANUAL
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service
technician. Failure to comply could result in personal injury, death, fire and/
or property damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
This heater is not approved for indoor residential application.
IF YOU SMELL GAS:
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FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas. Use kit
available from manufacturer.
Follow all local and national
codes.
Improper installation, adjustment, alteration, service or
WARNING
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
Extinguish any open flame
Do not attempt to light this or any other appliance
Do not touch any electrical switch, or telephone
Immediately leave the area and call your gas supplier from a neighbor's
phone
Follow any and all instruction from your gas supplier
If your gas supplier is not available, call the fire department
INSTALLER: PRESENT THIS MANUAL
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
Model IO-100
TO THE END USER.
(located on heater rating label)
2100 / IO 100 Manual
IM310113
RD: APR 2013
R.L. 1D
BA

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Summary of Contents for Schwank 2100

  • Page 1 Keep this manual in a secure place . vertible to LP gas. Use kit Record for future reference: available from manufacturer. Follow all local and national Model #: codes. 2100 / IO 100 Manual IM310113 Serial #: RD: APR 2013 R.L. 1D (located on heater rating label)
  • Page 2 2 Schwank Way Waynesboro, Georgia, USA 30830 5285 Bradco Boulevard Mississauga, Ontario L4W 2A6 Technical Support & Customer Service: Phone: 1-877-446-3727 Fax: 1-866-361-0523 e-mail: csr@schwankgroup.com Complete product information: www.SchwankUSA.com www.Schwank.ca www.InfraSave.com 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 3: Table Of Contents

    END USER: In particular you must be aware of ‘Clearances to Combustible’ requirements and the limitations of stacking or placing material near the heaters. Inform your safety personnel and staff of this information. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 4: Important Information - Read First Important Warnings

    In case of discrepancy, the latest codes, standards, and installation manual will take pri- ority over prior releases. IMPORTANT: DO NOT INSTALL THIS HEATER INDOORS IN A STRUCTURE WITH NO IN- SULATION IN THE ROOF—CONDENSATION WILL OCCUR. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 5: Heater Expansion

    ‘smoke’. The combustion of fuel gas in a clean environment will not cause any discoloration deposits. Surface discoloration does not affect the operation or performance of the heater nor the manufacturer’s warranties. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 6: Clearance To Combustibles

    Refer to Figure 1 and Table 1 NEXT PAGE for the certified clearances to combustibles for the appropriate model input/size. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 7: Clearances Figure & Table

    Note: Do not store or place anything directly under heater Ensure mounting height in any location is sufficient to prevent patrons from coming in contact with heater, and clearance to combustibles is maintained. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 8: Mounting Locations

    If in doubt, please contact your Schwank / InfraSave distributor. Ensure mounting height in any location is sufficient to prevent patio patrons from coming in contact with the heater 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 9: Venting

    1. APPLICATION These installation instructions are applicable to Model 2100 / IO-100 Heaters. This gas-fired in- frared heater is suitable for installation for heating of outdoor commercial / industrial / residen- tial areas and indoor commercial / industrial / non-residential spaces.
  • Page 10: Aircraft Hangars

    (outdoor heaters do not require ventilation). Carefully survey the area to be heated, and for best results place heaters in the coldest area(s) and at sufficient spacing to provide uniform radiant heat coverage. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 11: Installation Requirements

    . Provide adequate clearance around air openings into the combustion chamber. 6.2 HEATER MOUNTING Refer to Table 2 and Figure 2. Series 2100 / IO-100 Heaters are approved for both horizon- tal and angle mounting on the short axis. Schwank recommends a maximum 30° mounting angle in most applications - if the short axis is rotated to an angle exceeding 30°;...
  • Page 12: Gas Supply Piping

    For example, four heaters in a zone require a transformer of : 1 x 40VA + 3 x 20 VA = 100 VA . It is not recommended to install more than 12 heaters per zone. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L.
  • Page 13: Installation Procedures

    Suggested mounting distances for comfort in Table 2 and Figure 2 are guidelines based on experience. Site conditions can allow for some deviation from these distances. WARNING: When using Wall Mounting Bracket JP-2100-MB, or Arm Mounting Bracket JP- 2300-MK, ensure that anchoring to the structure is of sufficient strength, integrity and workmanship, to support the weight of the heater and any other loads such as snow.
  • Page 14: Lighting Instructions

    10.1 SHUT DOWN INSTRUCTIONS a) For temporary shutdown, turn off the electrical circuit. b) For complete shutdown, turn off the electrical circuit and turn gas control knob to the "OFF" position. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 15: Heater Finish & Appearance

    - mask the heater grilles during any re-finishing. Remove the masking immediately after re-finish and prior to operation of the heater. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 16: Servicing Guide

    Breakage of a ceramic tile and or gasketing: - replace damaged part.  Faulty sealing of the ceramic tile to the burner body, caused by breakdown of gasket ma- terial: contact your local distributor or contractor. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 17 (8.5 cu m/min) exhaust for every 100,000 Btuh (30 kW) or any portion thereof of to- tal input of installed equipment. Provide combustion and ventilation air supply compati- ble with exhaust volume . Consult the latest edition of CSA.B149.1 Section 7.22. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 18: Ventilation For Indoor App's

    Side View End View 44” 11” 10.5” 15. MOUNTING KIT OPTIONS see illustrations next page Chain mounting bracket JP-2100-HS is supplied as an integral part of the heater. Other optional mounting kits are available: ITEM NO PART NUMBER DESCRIPTION JP-2100-MB...
  • Page 19 ITEM 2: ARM MOUNTING KIT JP-2300-MK CHAIN HANGING SUPPORT (SUPPLIED WITH HEATER) Figure 6: MOUNTING OPTIONS WALL MOUNT POST MOUNT CHAIN SUSPENSION ARM MOUNT (BRACKET COMES ASSEMBLED TO HEATER) 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 20 Figure 7: MOUNTING ARM WALL PLATE (for JP-2300-MK) 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 21 Figure 8: WALL BRACKET MOUNTING FOOTPRINT (JP-2100-MB) Not to Scale Use actual bracket for template 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 22 2. Install the heater bracket on the heater using four nuts. 3. Install the heater bracket to the wall mount bracket, and remove the chains from the top of the heater. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 23: Electrical Requirements

    24 volts for a period of 5 seconds. If the thermostat is still calling for heat after one hour the control will automatically reset and attempt to ignite the burner again. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 24 3. Exceeding the temperature limits can cause nuisance lockouts and premature electrode failure. The control must be secured in an area that will experience a minimum of vibration and re- main below the maximum operating temperature of 160°F. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 25: Spark Ignition Circuit

    3 A spark length of 1/8 in. (3mm) or more indicates satisfactory voltage output. If no arc can be established, or the maximum spark is less than 1/8 in. (3mm), and power to the ignition control input terminals was proved, replace the ignition control. 2100 / IO 100 Manual IM310113 RD: APR 2013...
  • Page 26: Wiring Diagram

    19. WIRING DIAGRAM: 2100 / IO-100 with Fenwal 35-60 DSI Control If installing remote control kit JP-1235-RK refer to wiring diagram in the remote control manual Fenwal Control Terminal Designation Error Mode LED Indication Internal Control Failure Steady on Thermostat / 24V Supply Input...
  • Page 27: Troubleshooting Guide

    SWITCH ON THE GAS VALVE IS *CHECK CERAMIC INSULATOR FOR CRACKS * ‘OPEN’ AND THAT THERE IS GAS *CHECK SPARK GAP, 1/8”-3/16” . SUPPLY TO THE VALVE. *CHECK IGNITION CABLE, AND GROUND WIRE 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 28 AND WIRING; TROUBLE SHOOTING ENDS IF VALVE DOES NOT CLOSE REPLACE GAS VALVE. NOTE: IF CONTROL GOES INTO LOCKOUT, THE SYSTEM CAN BE RESET BY INTERRUPTING THE POWER SOURCE 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 29: Commissioning Report

    AS PER I&O MANUAL AND LOCAL CODES CONTRACTOR NAME: ................DATE........ ADDRESS:............................................................CITY:..................PHONE:................... CELL: ..................JOB SITE......................CITY........ HEATER MODEL NUMBER:................HEATER SERIAL NUMBER: ................Technical commissioning report continues next page …. 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 30 INSTRUCT THE END USER THAT THIS MANUAL MUST BE KEPT SECURE  A QUALIFIED SERVICE TECHNICIAN CALLING FOR TECHNICAL SUPPORT MUST PRO- VIDE THE INFORMATION FROM THE COMPLETED COMMISSIONING REPORT 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 31: High Altitude Deration

    JX-0734-DM 46 DMS 48 DMS 48 DMS 49 DMS 49 DMS 49 DMS 2150 / IO-150 LPG JX-0746-DM JX-0748-DM JX-0748-DM JX-0749-DM JX-0749-DM JX-0749-DM As per ANSI Z223.1 (NFPA 54) 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 32: Replacement Parts List

    Gas valve- LP Gas JL-0703-XX JL-0703-XX 4" nipple JS-0590-GA JS-0590-GA Pilot Gas Tube JX-0205-PT JX-0205-PT Pilot/Igniter Assembly (NG Pilot Orifice) JX-0205-NG JX-0205-NG Pilot/Igniter Assembly (LP Pilot Orifice) JX-0205-LP JX-0205-LP 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 33 Pipe Nipple grommet JP-2101-XX JP-2101-XX Tile retainer - Each End JX-0243-XX JX-0243-XX Tile retainer - Sides JX-0243-XB (9 inch) JX-0243-XC (12-5/8 inch) Gasket Set JX-0245-XX JSX-0246-XX Ceramic tile JL-0740-XX JL-0740-XX 2100 / IO 100 Manual IM310113 RD: APR 2013 R.L. 1D...
  • Page 34 LIMITED WARRANTY CERTIFICATE GAS-FIRED INFRA-RED PATIO HEATERS: bistroSchwank 2100 / IO 100 SERIES The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and ser- vice subject to the terms of this document.

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