Headlight Replacement; Tail Light Replacement - Cushman Turf Truckster Parts & Maintenance Manual

Tachometer DIP Switch Setting:
The dash panel uses a DIP Switch sequence code to
identify the number of input pulses per engine revolution
and engine type to correctly display the engine RPM on
the tachometer.
If you are replacing the dash panel or if the tachometer is
not operating correctly, check to be sure the sequence
code is set correctly.
The Truckster with a Perkins Diesel engine uses the
following sequence code for 8.5 pulses / revolution.
Perkins Diesel Sequence Code: 0 0 0 1 0 0 0 0
The truckster with a Suzuki Gas engine uses the
following sequence code for 1.5 pulses / revolution.
Suzuki Gas Sequence Code: 0 0 0 0 0 0 1 0

6.28 HEADLIGHT REPLACEMENT ________________________________________________

The headlight should be replaced as soon as it stops
functioning or is damaged. The headlight is a sealed unit
and can only be replaced as a complete unit.
Description ................ Bulb Type
Headlight ................... H6545
1. Disconnect the negative battery cable.
2. Remove the four screws securing the headlight
bezel to the front cowl.
3. Pull headlight and bezel forward, out of the front clip
opening.
4. Disconnect the electrical connector from the rear of
the headlight,

6.29 TAIL LIGHT REPLACEMENT _________________________________________________

The tail light should be repaired as soon as it stops
functioning or is damaged. The tail light bulb, and lens
are replaceable components. Damage to the body of the
tail light requires a complete replacement.
Description ................ Bulb Type
Tail light bulb ............. 1157
1. Remove the two screws securing lens. Remove lens
and gasket.
2. Push bulb in, turn 1/4 turn and remove bulb.
Dispose of old bulb properly.
3. Install new bulb in reverse order of removal. Ensure
lens gasket is properly positioned.
4. To remove complete tail light assembly, remove two
nuts and shake proof washer securing tail light to
Using a small blade screwdriver or similar tool, push the
switch levers either up or down to match the sequence
code for this unit.
5. Remove the headlight from the bezel. Properly
6. Install new headlight in reverse order of removal.
Jacobsen Part No.
837303
Jacobsen Part No.
822049
MAINTENANCE
Dipswitch Setting
K
E
L
M
C
dispose of old bulb.
Headlight
Bezel
Remove The Four (4) Screws
For Headlight Removal
frame. Disconnect harness and remove tail light
from frame.
Remo ve The Two (2)
Screws For Bulb
Or Lens Replacemen t
1
0
F
B
G
H
A
J
D
Figure 6T
Figure 6U
Figure 6V
GB-29
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