Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height controller, hagie
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
Hagie
(STS 12 2000-2004)
Installation Manual
HG01

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Summary of Contents for Norac UC5

  • Page 1 Spray Height Controller Hagie (STS 12 2000-2004) Installation Manual HG01...
  • Page 2 Reorder P/N: UC5-BC-HG01-INST Rev D (STS 12 2000-2004) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this...

  • Page 3: Table Of Contents

    Contents Introduction......................1 General UC5 System Layout .................. 2 Kit Parts........................3 Pre-Install Checklist ....................9 Ultrasonic Sensor Installation................10 Roll Sensor Installation ..................15 Hydraulic Installation.................... 19 Module Installation....................23 Connecting the Sensors to the CANbus ............... 27 Software Setup ....................... 28...

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc5 System Layout

    2 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts The following diagrams illustrate the Hagie STS 2000-2004 (HG01) kit specific parts of the NORAC UC5 system. Kit Overview Figure 2: HG01 System Parts...
  • Page 7 NOTE: Hoses are supplied by Hagie Figure 3: HG01 Hydraulic Plumbing Parts The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 8 CABLE UC5 NETWORK 18 AWG 1M 43210-20 CABLE UC5 NETWORK 18 AWG 20M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-07 CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2) 43240-01 CABLE UC5 INTERFACE TILT DT 43250-06 CABLE UC5 BATTERY PIGTAIL 43710...
  • Page 9 43780 UC5 NETWORK TERMINATOR Install the UC5 Network Terminator (E20*) into the third connector on the UC5 Network 3-way Coupler (E10) (shown below). It is now a drop-in replacement for the 43764T (E20). 43764T Replaced with a 43760 and 43780...
  • Page 10 Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D. Both valve blocks function the same. The blocks are identifiable by the filter cap shape and by the part number stamped on the side.
  • Page 11 Hydraulic Fitting Kit Details (P/N: 44865-14) Picture Item Part Number Name Quantity 103195 6MJT 104584 MALE TO FEMALE ADAPTER - 6MB 6FB 103071 MALE 90 DEGREE ADAPTER - 8MB 6MJ90 103814 MALE 90 DEGREE ADAPTER - 6MB 6MJ90 103312 MALE ADAPTER - 6MB-6MJ 44927 ORIFICE INSERT .031 IN ONE WAY 44928...

  • Page 12: Pre-Install Checklist

    4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 13: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 14 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 15 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 16 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 17 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. An example of this mounting is illustrated in Figure 10.

  • Page 18: Roll Sensor Installation

    6 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of both roll sensors to the roll sensor bracket will depend on the bracket mounting.
  • Page 19 Roll Sensor Mounting Guidelines: Front Mounted Rigid Booms 1. When mounting the roll sensors, mount one to the boom and one to the chassis near the sprayer cab. Figure 13: Roll Sensor Mounting on a Front Mounted Rigid Boom 2. Ensure the roll sensors are relatively level when the sprayer boom and chassis are level. 3.
  • Page 20 Boom-Frame Roll Sensor Mounting 1. Install the roll sensor with the lowest serial number onto the top part of the center boom section on the left hand side of the boom. The roll sensor must be mounted with the connector facing the right boom when viewed from the rear of the sprayer. Figure 14: Hagie Boom Frame Roll Sensor Mounting Ensure the boom frame roll sensor does not collide with any parts and the cable has sufficient slack for the boom to travel though its entire range of motion.
  • Page 21 Chassis Roll Sensor Mounting 1. Mount the chassis roll sensor on the main sprayer chassis, with the cable facing the right hand wing. 2. A common mounting location is in front of the left hand side air bag, near the location where the main lift cylinder attaches to the frame.

  • Page 22: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 23 44963D 44933D Figure 16: NORAC Valve Block Details...
  • Page 24 Valve Block Mounting 1. Install the valve block (V01) onto the plate mounted beside the Hagie valve block. NORAC Valve Block Hagie Valve Block Figure 17: Valve Block Mounting...
  • Page 25 From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.

  • Page 26: Module Installation

    8 Module Installation Control Module 1. Refer to Figure 2 and Figure 18. 2. Securely mount the control module (E01) with inside the sprayer cab, using screws or cable ties. 3. Connect the display terminal to the control module. This display cable must be connected to the end of the control module with only one Deutsch connector.
  • Page 27 Input Module 1. Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom with cable ties. 2. Connect the free end of the CANbus cable (C03) from the valve module to the input module. 3.
  • Page 28 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the P and T ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 29 4. Ensure the bracket is pushed over the connectors far enough to allow the clips to engage behind the valve connectors. Figure 22: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the chassis roll sensor. Route cable C02 from the other CANbus connector to the input module.

  • Page 30: Connecting The Sensors To The Canbus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 24: UC5 Module Locations and Cable Connections 4. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.

  • Page 31: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5 Spray Height...

  • Page 32: Cable Drawings

    11 Cable Drawings 11.1 ITEM C01: 43220-05 - CABLE UC5 NETWORK 14 AWG 5M 11.2 ITEM C03: 43220-01 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 33 11.3 ITEM C04: 43210-03 - CABLE UC5 NETWORK 18 AWG - 3M 11.4 ITEM C05: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M...
  • Page 34 11.5 ITEM C06: 43210-01 - CABLE UC5 NETWORK 18 AWG - 20M 11.6 ITEM C10: 43230-04 – CABLE UC5 VALVE 2PIN DT TO 2PIN DT...
  • Page 35 11.7 ITEM C20: 43240-07 – CABLE UC5 INTERFACE MAIN DT (WITH AUX 1&2)
  • Page 36 11.8 ITEM C21: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 37 11.9 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL...
  • Page 38 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 763 786 3080 Toll Free: 1 866 306 6722...

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