Table Of Contents - Soyer BMS-4 Akkumat Operating Instructions Manual

Table of contents

1 Safety precautions ................................................................................................................ 8
1.1 Description of reference signs in the operating instructions ................................................ 10
1.2 Staff qualification and training .............................................................................................. 10
1.3 Dangers in the case of non-compliance with safety instructions ......................................... 11
1.4 Before starting to weld... ...................................................................................................... 11
1.5 Working with the stud welding equipment ............................................................................ 11
1.6 Inadmissible operating methods .......................................................................................... 11
1.7 Stopping the stud welder ...................................................................................................... 11
1.8 Utilisation of the rechargeable battery (accumulator) .......................................................... 12
1.8.1 Environment / Disposal .................................................................................................... 12
1.8.2 Maintenance instructions and safety instructions for accumulators ................................ 12
2 General ................................................................................................................................. 13
2.1 The following should be principally observed... ................................................................... 13
2.2 Intended use ........................................................................................................................ 13
2.3 Marketing and service .......................................................................................................... 13
2.4 Information on the documentation ....................................................................................... 13
2.4.1 Information on operating instructions .............................................................................. 13
2.4.2 Conduct in the case of malfunctions ................................................................................ 14
3 Description of stud welder ................................................................................................. 15
3.1 Description ........................................................................................................................... 15
3.2 Capacitor discharge stud welding technology...................................................................... 15
3.3 Technical data ...................................................................................................................... 16
4 Installation of stud welder .................................................................................................. 17
5 Start-up ................................................................................................................................. 18
5.1 Front view ............................................................................................................................. 18
5.2 PS-0DV gun ......................................................................................................................... 18
5.2.1 Operating elements ......................................................................................................... 18
5.2.2 Display elements ............................................................................................................. 19
5.3 Preparation for start-up ........................................................................................................ 19
5.3.1 Charging the accumulator ................................................................................................ 19
5.3.2 Installation of stud holder into stud welding gun .............................................................. 21
5.3.3 Setting the stud distance ................................................................................................. 22
6 Operation ............................................................................................................................. 22
6.1.1 Accumulator operation ..................................................................................................... 23
7 Quality control (stud welding) ........................................................................................... 24
7.1 General ................................................................................................................................. 24
8 Maintenance ......................................................................................................................... 25
8.1 Important instructions ........................................................................................................... 25
8.2 Important instructions for all service works .......................................................................... 25
8.3 Cleaning ............................................................................................................................... 25
8.3.1 Detergents for cleaning the housing ................................................................................ 25
8.4 Replacement of components ............................................................................................... 25
9 Troubleshooting .................................................................................................................. 26
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BMS-4 Akkumat